Product Description
Textile Coil Winding Machine China Factory Top Selling Wholesale Ceramic Wire Xihu (West Lake) Dis. Pulley
Product Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.
3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.
Product Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.
Service:
1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.
2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.
Feature of our ceramic wire guide small pulley
1.The middle ceramic coil is made of precise ceramic and matched with high-speed bearing .
2. The winding tension can be maintained in a stable manner through the pulleys .
3.Baffles in both sides can prevent the wire to jump out of the groove .
4.The groove is polished to Ra0.2 .
Advantage of this ceramic wire guide small pulley
1.Easy to be installed
2.Low coefficient of friction
3. High speed running bearing
4.High quality and competitive prices
Specifications of ceramic wire guide small pulley
| Modle No. | A(mm) | B(mm) | C(mm) | D(mm) |
| HT001 | 7.8 | 6 | 2 | 3.2 |
| HT002 | 8 | 8 | 2 | 4 |
| HT003 | 10.6 | 7.3 | 2 | 3.5 |
| HT004 | 12 | 10 | 4 | 4 |
| HT005 | 14 | 10 | 3 | 6 |
| HT005-C04 | 21.5 | 14 | 4 | 10 |
| HT005-C05 | 21.5 | 14 | 5 | 10 |
| HT006-C05 | 30 | 24 | 5 | 11 |
| HT006-C06 | 30 | 24 | 6 | 11 |
| HT006-C07 | 30 | 24 | 7 | 11 |
| HT006-C08 | 30 | 24 | 8 | 11 |
| HT007-C05 | 35 | 24 | 5 | 11 |
| HT007-C06 | 35 | 24 | 6 | 11 |
| HT007-C07 | 35 | 24 | 7 | 11 |
| HT007-C08 | 35 | 24 | 8 | 11 |
| HT008-C05 | 40 | 24 | 5 | 12 |
| HT008-C06 | 40 | 24 | 6 | 12 |
| HT008-C07 | 40 | 24 | 7 | 12 |
| HT008-C08 | 40 | 24 | 8 | 12 |
| HT009-C09 | 45 | 36 | 9 | 13.5 |
| HT009-C10 | 45 | 36 | 10 | 13.5 |
Display of the ceramic wire guide small pulley
Information of our company
HARTAI Technology Industry Co., Ltd , found in 2001, is located in the beautiful city of China’s manufacturing industry HangZhou City. It is committed to nozzle, ruby products, tungsten carbide products, ceramic products, plastic crochet hook and precision machinery manufacturing .Our main products are nozzle, ceramic roller, jump wire preventer, various sizes of ceramic eyes, combination wire roller, ceramic wheel and non-standard parts, all kinds of tension and so on.
FAQ
1. How can I get a quotation?
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
2. How can I get a sample?
As the price confirmed, you can require for samples.
3. Can you do the design for us?
Yes, we have our factory and we can make OEM order.
4. How long can I expect to get the sample?
Normally it takes 7-15days to produce the sample.
5. What about the lead time for mass production?
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us. Thanks for visiting our website!O(∩_∩)O
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| Certification: | CE, ISO, Ce, ISO9001: 2000 |
|---|---|
| Pulley Sizes: | Various Size |
| Manufacturing Process: | Polishing |
| Material: | Steel&Ceramic |
| Surface Treatment: | Polishing |
| Application: | Automatic Winding Machine |
| Samples: |
US$ 6.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you select the right roller pulley configuration for a specific material handling task?
Selecting the right roller pulley configuration for a specific material handling task involves considering several factors to ensure optimal performance and efficiency. Here are the key steps in the selection process:
- Identify Material Characteristics: Begin by understanding the characteristics of the materials being handled. Consider factors such as weight, size, shape, fragility, and surface properties. For example, heavy or bulky materials may require roller pulleys with higher load capacities, while fragile items may necessitate the use of cushioned or impact-resistant rollers.
- Determine Conveyor Layout: Evaluate the layout and configuration of the conveyor system. Take into account factors such as straight sections, curves, inclines, declines, or any specific requirements for diverting or merging materials. Different roller pulley types, such as tapered rollers or grooved rollers, may be needed to accommodate specific layout features and ensure smooth material flow.
- Consider Operational Environment: Assess the operational environment in which the roller pulleys will be used. Take into account factors such as temperature, humidity, presence of dust or debris, and exposure to corrosive substances. Some environments may require roller pulleys with special coatings or materials to withstand harsh conditions and prevent damage or premature wear.
- Calculate Load Capacity and Speed: Determine the load capacity and desired speed of the conveyor system. This involves considering the weight and volume of the materials being transported, as well as the desired throughput. Select roller pulleys that can handle the anticipated load while maintaining efficient operation and preventing excessive wear.
- Consider Special Requirements: Assess any special requirements or constraints specific to the material handling task. For example, if the task involves strict hygiene standards, roller pulleys made of materials suitable for cleanroom environments may be necessary. If noise reduction is a concern, selecting roller pulleys with noise-dampening features can be beneficial.
- Consult Manufacturer Guidelines: Consult the guidelines and recommendations provided by roller pulley manufacturers. They often provide technical specifications, load capacity charts, and application guidelines for different roller pulley configurations. Manufacturers can offer valuable insights and expertise in selecting the most suitable roller pulleys for specific material handling tasks.
By following these steps and considering the specific requirements of the material handling task, it becomes possible to select the right roller pulley configuration. This ensures optimal performance, longevity, and efficiency in material handling operations.
How do roller pulleys contribute to the efficiency and productivity of material handling operations?
Roller pulleys play a crucial role in enhancing the efficiency and productivity of material handling operations in conveyor systems. Here are the ways in which roller pulleys contribute to these aspects:
- Smooth Material Flow: Roller pulleys provide a smooth surface for the conveyor belt to move on, minimizing friction and allowing materials to flow seamlessly. The low rolling resistance offered by roller pulleys reduces the energy required to transport materials, resulting in improved efficiency and optimized power consumption.
- Reduced Manual Effort: By utilizing roller pulleys, manual effort in material handling operations is significantly reduced. The rollers support the weight of the materials and facilitate their movement along the conveyor, eliminating or minimizing the need for manual pushing or lifting. This reduces physical strain on workers, increases their productivity, and lowers the risk of injuries.
- Flexibility and Versatility: Roller pulleys offer flexibility and versatility in material handling operations. They can be designed and configured to accommodate various conveyor layouts, including straight sections, curves, inclines, and declines. This adaptability allows for efficient material transfer across different areas of a facility or between different stages of a production process.
- Accurate Sorting and Distribution: Roller pulleys are often used in sorting and distribution applications, where precise and controlled movement of materials is required. By incorporating specialized rollers, such as tapered rollers or diverter rollers, conveyor systems can accurately divert, merge, or sort materials based on predetermined criteria. This improves the accuracy and speed of sorting operations, leading to enhanced productivity and throughput.
- Increased Throughput: Efficient material handling facilitated by roller pulleys results in increased throughput. The smooth movement of materials, reduced bottlenecks, and optimized flow contribute to higher processing speeds and improved overall production capacity. Conveyor systems with properly designed roller pulleys can handle larger volumes of materials, allowing for faster and more efficient material handling operations.
- Automation Integration: Roller pulleys are compatible with automation technologies, such as sensors, controllers, and robotic systems. This enables the integration of conveyor systems with automated material handling processes. By incorporating roller pulleys into automated systems, tasks such as material loading, unloading, sorting, and packaging can be streamlined and performed with high precision, further enhancing efficiency and productivity.
In summary, roller pulleys contribute to the efficiency and productivity of material handling operations by enabling smooth material flow, reducing manual effort, providing flexibility and versatility, facilitating accurate sorting and distribution, increasing throughput, and supporting automation integration. These benefits make roller pulleys an essential component in optimizing material handling processes across various industries and applications.
How does a roller pulley assist in the smooth movement of materials on conveyors?
A roller pulley plays a crucial role in facilitating the smooth movement of materials on conveyors. It is a specialized component that is typically installed at the ends of a conveyor belt. The roller pulley consists of a cylindrical drum, often made of steel or other durable materials, with a central axle that allows it to rotate freely.
When materials are placed on the conveyor belt, the roller pulleys provide support and enable the belt to move along a predetermined path. As the conveyor belt moves, the roller pulleys rotate, causing the belt to advance and carry the materials with it.
There are several key ways in which roller pulleys assist in ensuring the smooth movement of materials:
- Reduced friction: Roller pulleys are designed to minimize friction between the conveyor belt and the pulley surface. This is achieved through the use of smooth, low-friction materials and proper lubrication. By reducing friction, the roller pulleys help to prevent excessive wear and tear on the belt, allowing it to move more easily.
- Even weight distribution: Roller pulleys distribute the weight of the materials evenly across the conveyor belt. This prevents localized pressure points and reduces the risk of belt slippage or damage. The rotating motion of the roller pulleys also helps to disperse the load, ensuring that the materials are carried smoothly along the entire length of the conveyor.
- Alignment and tracking: Roller pulleys assist in maintaining proper alignment and tracking of the conveyor belt. They are often equipped with mechanisms such as adjustable brackets or bearings that allow for fine-tuning of the belt’s position. This helps to prevent the belt from veering off course or becoming misaligned, which could lead to operational issues and material spillage.
- Tension control: Roller pulleys are sometimes used in conjunction with tensioning devices to ensure the optimal tension of the conveyor belt. Proper tensioning is essential for preventing slippage and maintaining consistent movement. The roller pulleys, combined with tensioning mechanisms, help to keep the belt taut and stable, contributing to smooth material transport.
In summary, roller pulleys are indispensable components in conveyor systems, providing support, reducing friction, facilitating even weight distribution, maintaining alignment, and assisting in tension control. By enabling the smooth movement of materials, roller pulleys contribute to the efficiency and reliability of conveyor-based operations.
editor by CX
2023-12-28