Product Description

Almex Style Conveyor Belt Vulcanizer With Pressure Bag/200PSI Steel Rubber Conveyor Belt Heating Vulcanizer With Auto Controller

 

Product Description

Application of rubber belt vulcanizer : 

 

1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.

 

2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.

3. The material is designed to CZPT to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general CZPT improvement material for general grade fabric conveyor belts.

The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.

We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.

Technical Parameters:
* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination

 

 

The dimension and shape of the machine can be customized by your requirements. ALMEX STYLE design available
Model	Belt width(mm)	Total Power(kw)	Dimensions (L*W*H mm)	Net Weight (kg)	Max weight of single Component after separation(kg)
ZLJ-650*830	650	9.5	1370*830*630	430	45
ZLJ-650*1000		10.8	1370*1000*630	500	66
ZLJ-800*830	800	11.2	1520*830*630	535	70
ZLJ-800*1000		13.5	1520*1000*630	575	79
ZLJ-1000*830	1000	14.1	1720*830*630	595	82
ZLJ-1000*1000		15.7	1720*1000*630	620	95
ZLJ-1600*830	1600	21.5	2320*830*800	1270	120
ZLJ-1600*1000		22.3	2320*1000*800	1460	146
ZLJ-2000*830	2000	27.2	2720*830*950	1760	154
ZLJ-2000*1000		30.0	2720*1000*950	1860	182

Detail Image

1. Belt Vulcanizer Overview

2. High tensile steel bolt and nut assemblies are recessed in the bar.

 (For low pressure requirements, also have light weight aluminum material)
Improved restraining system is simple and easy to use, protect against hazards that might result in the event of a bolt failure.
3. Lightweight aluminum platens use new rapid cooling system within platens.
4. New electric connect system with upgrade control box :Old design plug & socket, is flat plug, the plug pins easy broken.
5.Pressure bag system:
Can used for both water and air, 1 time molding, without metal frame, light weight, testing pressure out of our factory is 2.5MPA (old design pressure bag fixed with metal frame and bolts, heavy weight
6. Automaitc control panel: 
With time control and digital temperature control. All the parts use high quality electric devices with CE certificated.

In case of electronic controller failure, manual operation is possible as well

Company Information

HangZhou Evertech Industry Co., Ltd. is a manufacturer and international supplier of compounts for conveyor belt and wear protection technology and provides worldwide services for conveyor belt systems.

Our products mainly including special Cold Vulcanized Adhesive and Solvent,Hot Splicing Jointing Materials ,Pully lagging Materials ,Rubber Skrit, Impact Device (impact bar/impact bed ), UHMW-PE Rubber,Vulcanized Machine/Press,Conveyor Pully Rollers&Idler,Conveyor Belt Cleaner and Special Tools.

Antai products have been exported in Europe, Southeast Asia, the Middle East and North America, and occupied a place in intensely competitive global market. The products include all aspects of stuff related on conveyor belt splicing and vulcanizing.

Our professional team of conveyor belt maintenance provides excellent and efficient operating in fields of splicing,vulcanizing,repairing and lagging. We sincerely welcome all good friends to cooperate with us.

Conveyor belt vulcanizer, also called conveyor belt vulcanizing press or belt vulcanizing press machine. It’s vulcanize equipment and tools for repairing & splicing of conveyor belt. It suits for various conveyor belt, such as EP, Rubber, Nylon, Canvas and Steel cord belt, etc.

The belt vulcanizer is dependable, lightweight and portable machine, which is widely used in the field of metallurgy, mining,power plants, ports, building materials, cement, coal mine, chemical industry, etc. Heating plates are available for rhombic,rectangular and modular type (two or more sets of heating plates together).

 

Our Services

EVERTECH is the leading manufacturer of conveyor belt vulcanizing equipment. CZPT has been offering unique Sectional Vulcanizing Systems that provide strong, long-lasting splices, for over 27 years in china.

The Unique and Innovative belt splicing system designed to be portable and offer maximum versatility in splicing all types and sizes of conveyor belting. It’s intelligent, modular design and vast array of unique operating features, can handle all types of belt designs in every conveyor application.
The ZLJ series belt vulcanizing machine (hereinafter referred to as vulcanizer) is an electrothermal type vulcanizing device used for on-site splicing of conveyor belts. With the advantages of advanced technology, compact structure and convenient usage, it’s used for the vulcanized jointing of the belts mixed with canvas, nylon, steel cord, etc., and it’s also suitable for the flame retarded, corrosion proof and other special belts. The application area of this kind of vulcanizer is very wide, it can be used in metallurgy, mining, power plant, port and wharf, building material factory, chemical factory and so on.

The Sectional vulcanizer offers equipment, which is portable and easy to set-up and remove from the site. It has accurate control and indication uniform temperature due to the unique element design and uniform pressure over the entire splice area. Components in this model are lightweight and easy to assemble.

 

Payment Terms: 30% deposit,70% T/T before shipment

Delivery Time: delivery 3~7 working days after receiving the deposit

Production Capacity:50 sets per day

Transportation: by sea

Packing Detail: Carton and wooden box. Or according to the customer’s requirements.

Guaranteed to customers: 1) All Material we use is of high or medium quality and environment friendly. 2) High and medium quality products only. 3) We seriously check every item before shipment. 4) Best service, most reasonable price and sincerity for customers

Feedback:  Customer satisfaction is very important to us. If you are satisfied with the items you ordered, please leave feedback. If you are not satisfied with the items you ordered, please contact us before leaving negative feedback. We can work together to resolve any dispute.

Tips: If your company is interested in any of our products, or you have a specific requirement for any of our items, please do not hesitate to contact us.

FAQ

01) Q: Normal delivery time?
A: We have table produce line, hot sale products normally HAVE STOCK. If customized, need about 15 working days

02) Q: Will you test the machine before shipping?
A: Yes, each machine, we will install and test before shipping. And testing pressure is higher than working pressure.

03) Q: Can you print our logo or without any logo?
A: It’s no problem OEM. Before order, please send us the clear document of your logo, also the authorization paper to allow us to print your logo.

04) Q: Whether can visit your workshop and to see how to process the machine?
A: No problems, you are always welcomed to visit us, before order or before shipping.If need to see how to process the machines,
please inform us what type machines you want to see, we will try to prepare the similar machines ready before you come.

05) Q: What’s the payment term?
A:Normally we accept T/T 30% as deposit before production, pay the rest before delivery. 
We also accept VISA vis Credit Assurance, Paypal and L/C.
 

 

 

 

Three basic types of pulleys, their applications and ideal mechanical advantages

There are 3 basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the 3 basic types, it is time to understand their applications and ideal mechanical advantages.

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and 1 side of the rope to lift the load. The load is attached to 1 end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is 2 to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are 3 common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, 1 can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of 2 pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to 1 end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.