Product Description
Product Description
Product Application
Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.
RKM-NS Model addes a sealed cover in its design. The distance between the sealed cover and bearing provides the bearing with a dust proof to ensure a longer working lift. This design is suitable for a normal working environment.
| SPECIFICATIONS | |||
| Diameter | φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194 | ||
| Length | 145mm-2800mm | ||
| Tube | Q235(GB), Q345(GB), welded with DIN2394 standed | ||
| Shaft | A3 and 45# steel(GB) | ||
| Bearing | Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance | ||
| Bearing Housing/Seat | Cold press working fit ISO M7 accuracy Deep Press steel with raw material fit DIN 1623-1624 standard |
||
| Lubricating Oil | Grade 2 or 3 long-lasting lithium greasae | ||
| Welding | Mixed gas shielded arc welding end | ||
| Painting | Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting | ||
Specification
|
item |
value |
|
Condition |
New |
|
Warranty |
1 Year |
|
Applicable Industries |
Hotels, Building Material Shops, Manufacturing Plant, Food & Beverage Factory, Farms, Restaurant, Home Use, Printing Shops, Energy & Mining, Food & Beverage Shops, Advertising Company |
|
Local Service Location |
None |
|
Showroom Location |
None |
|
Video outgoing-inspection |
Provided |
|
Machinery Test Report |
Provided |
|
Marketing Type |
New Product 2571 |
|
Place of CHINAMFG |
China |
|
Brand Name |
CHINAMFG |
|
Type |
Xihu (West Lake) Dis. roller |
|
Machine Type |
belt conveyor |
|
Certification |
iso9001 |
|
Material |
Carbon steel |
|
Processing Type |
Forging |
|
Use |
Coal Mining |
|
Product name |
Xihu (West Lake) Dis. roller |
|
Application |
Belt conveyor |
|
Diameter |
60mm-219mm |
|
Length |
Custom to order |
|
Color |
Customized |
|
MOQ |
1 Piece |
|
Weight |
2.1kg |
|
Brand |
CHINAMFG |
|
Keyword |
Conveyor roller steel roller |
|
Packing |
Sealed wooden cases |
About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.
Main Features
1) CHINAMFG design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment..
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity.
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments
RS water proof and dust proof heavy-duty roller/Idler–Return Roller/Idler/Roll, Carrier roll, trough roller/idler/roll
1.This RS series rollers belong to GCS high-end conveyor roller.
2. This return/carrier/trough roller has high precision structure, composing as many as nine seal parts which ensure the roller good capability of water and dust resistance. With rubber or steel seals, multi-labyrinth seals.
3. The bearing housing and tube is full welded to ensure the well contact of the whole roller. Grease is permanent lubricant.
4. Roller surface could be painted any color as per customer request.
5. Material: normally Q235 tube (specially for conveyor roller), A3 cold-drawn shaft (Could be of very high precision to meed different customer requirement.)
6. Each roller would be through strict inspection and test to ensure every out coming roller are of true high quality.
Welcome to contact us at any time for conveyor roller/idler. We are professional and excellent in technology and service. We know how to make our converyor roller to move your business!
Certifications
Our Service
– Professonal & Passion Sales team 24 hours at your service
· Participating in the various exhibitions help you to know us more completely
· Sample could be sent in 3-5days
· OEM of customized products / logo / brand / packing is accepted
· Small qty accepted & quick delivery
· Our own Product Development Team will regularly update new products.
· Product diversification for your choice
· Factory sale directly with professional sale team
· For Best price High quality and favorable service
· Express service for some urgent delivery orders to meet customer request
Our Company
Global Conveyor Supplies Co., Ltd.
Established in 1995; Land area = 20,000 m2; Staff= 120 persons.
Located in HangZhou, ZheJiang Province, next to HangZhou city.
GCS, RKM is a registered trademark in China.
GCS enjoys a renowned reputation and our products are marketed globally in South-East Asia, Middle East, Africa, Australia, Europe, Hong Kong and many other countries.
GLOBAL CONVEYOR SUPPLIES COMPANY LIMITED (GCS), formerly known as RKM, specializes in manufacturing conveyor rollers and related accessories. GCS company occupies a land area of 20,000 square meters, including a production area of 10,000 square meters and is a market leader in the production of conveying divices and accessories. GCS adopts advanced technology in manufacturing operations and has obtained ISO9001:2008 Quality Management System Certificate. Our company adheres to the tenet of “ensuring customer satisfaction”. Our company got the Industrial Production License issued by the State Quality Inspection Administration in October, 2009 and also the Safety Certificate of Approval for Mining Products issued by the State Mining Products Safety Approval and Certificate Authority in February, 2571. GCS’s products are widely used in thermal power generation, harbors, cement plants, coal mines and metallurgy as well as light duty conveying industry. Our company enjoys a good reputation among clients and our products are selling well in Southeast Asia, the Middle East, Australia, Europe and many other countries and regions. Please visit our website at gcsconveyor gcsconveyor for further information. If you have any question, please feel free to ask. Thanks
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| Material: | Carbon Steel |
|---|---|
| Surface Treatment: | Electroplating |
| Motor Type: | No Motor |
| Installation: | Horizontal |
| Usage: | Wide Usage |
| Color: | Requirements |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety considerations should be kept in mind when working with roller pulleys?
Working with roller pulleys involves certain safety considerations to prevent accidents and ensure the well-being of personnel. Here are some important safety guidelines to keep in mind:
- Proper Guarding: Roller pulleys should be adequately guarded to prevent accidental contact with moving parts. Install physical barriers, such as safety covers or guards, to prevent operators or maintenance personnel from coming into contact with the rotating rollers. Guards should be securely in place and designed to prevent unintended access while still allowing for necessary maintenance and inspection.
- Lockout/Tagout Procedures: Implement proper lockout/tagout procedures when performing maintenance, repairs, or adjustments on roller pulleys or the conveyor system. Lockout/tagout procedures ensure that power sources are isolated, machinery is de-energized, and appropriate warning tags are placed to prevent accidental startup or movement of the conveyor system during maintenance activities.
- Training and Education: Provide comprehensive training to operators and maintenance personnel regarding the safe operation and maintenance of roller pulleys. Ensure that they are familiar with the potential hazards associated with roller pulleys and are trained in safe work practices, including proper procedures for starting, stopping, and clearing material jams.
- Personal Protective Equipment (PPE): Mandate the use of suitable personal protective equipment, such as safety glasses, gloves, and appropriate footwear, when working with roller pulleys. PPE helps protect against potential hazards, such as flying debris, pinch points, or entanglement risks.
- Regular Inspection and Maintenance: Conduct regular inspections of roller pulleys and the conveyor system to identify any signs of wear, damage, or misalignment. Maintain a schedule for routine maintenance, lubrication, and adjustment of roller pulleys to ensure smooth operation and prevent unexpected failures.
- Safe Material Handling Practices: Promote safe material handling practices to prevent accidents related to loading, unloading, or interacting with the conveyor system. Ensure that personnel are trained in proper lifting techniques, understand weight limits, and follow safe procedures for loading and unloading materials onto the conveyor system.
- Clear Communication: Establish clear communication protocols to convey safety instructions, warnings, and emergency procedures related to the operation of roller pulleys. Display safety signs, labels, and instructions in prominent locations to remind personnel of safety precautions and emergency contact information.
It is crucial to prioritize safety when working with roller pulleys to prevent injuries and maintain a safe working environment. Adhering to these safety considerations and implementing appropriate measures will help minimize the risks associated with roller pulley operations.
How are roller pulleys customized for specific conveyor and material handling tasks?
Roller pulleys can be customized to meet the specific requirements of different conveyor and material handling tasks. Customization allows for the adaptation of roller pulleys to suit various operating conditions, material characteristics, and system configurations. Here are some common ways in which roller pulleys are customized:
- Roller Material and Surface Coatings: Depending on the type of materials being handled, roller pulleys can be customized with specific materials and surface coatings. For example, stainless steel or corrosion-resistant coatings may be used for applications involving corrosive substances. Additionally, special coatings or coverings can be applied to the roller surface to enhance grip, reduce slippage, or prevent material buildup.
- Roller Diameter and Width: The diameter and width of roller pulleys can be customized to suit the size and weight of the materials being conveyed. Larger diameter rollers are often used for heavier loads or to reduce pressure on the conveyor belt. Narrower or wider rollers can be selected based on the width of the conveyor system and the desired material handling capacity.
- Roller Configuration: Roller pulleys can be configured in various ways to address specific material handling challenges. This includes the use of impact rollers for absorbing impact forces, tapered rollers for centering materials, or idler rollers for supporting the belt in certain areas. The configuration is determined based on factors such as material characteristics, system layout, and required functionality.
- Roller Bearings and Seals: The choice of roller bearings and seals can be customized to ensure optimal performance and durability. Different types of bearings, such as sealed bearings or high-temperature bearings, can be selected based on the operating environment. Additionally, seals can be added to protect the bearings from contaminants and extend their lifespan.
- Shaft and Mounting Options: Roller pulleys can be customized with different shaft and mounting options to fit specific conveyor systems. This includes variations in shaft diameter, length, and end treatments. Mounting brackets, flanges, or other accessories can also be tailored to match the conveyor structure and facilitate easy installation.
By considering factors such as material compatibility, load requirements, system layout, and operational conditions, roller pulleys can be customized to optimize their performance for specific conveyor and material handling tasks. Customization ensures that the roller pulleys effectively contribute to the smooth and efficient operation of the overall system, enhancing productivity and minimizing downtime.
What is a roller pulley, and how is it used in material handling and conveyor systems?
A roller pulley is a specific type of pulley commonly used in material handling and conveyor systems. Here’s a detailed explanation:
Definition: A roller pulley, also known as a conveyor roller, is a cylindrical component with a built-in bearing or bushing that rotates around a central axis. It features a series of rollers or wheels along its length, which enable smooth movement and support the weight of conveyed materials.
Usage in Material Handling and Conveyor Systems:
1. Load Support: Roller pulleys are primarily used to support and transport various types of loads in material handling and conveyor systems. The rollers on the pulley provide a rolling surface for items to move along, reducing friction and facilitating the smooth flow of materials. They are commonly employed in industries such as manufacturing, distribution centers, airports, and warehouses.
2. Conveyor Belt Support: Roller pulleys are often used in conjunction with conveyor belts. The pulleys support the belt, which is looped around them, and facilitate the movement of the belt and thematerials being conveyed. The rollers on the pulley minimize the contact area between the belt and pulley, reducing friction and allowing for efficient and reliable belt motion.
3. Directional Control: Roller pulleys can also be utilized to control the direction of material flow in conveyor systems. By strategically positioning the roller pulleys, curves, turns, and changes in direction can be introduced into the conveyor path. This enables the efficient routing of materials and allows conveyor systems to navigate through complex layouts and spaces.
4. Accumulation and Sorting: Roller pulleys can be designed with specific features to facilitate accumulation and sorting of materials. For example, accumulation roller pulleys may have a low-friction surface or be equipped with brake mechanisms to temporarily stop or slow down the flow of materials. Sorting roller pulleys may have dividers or guides to redirect items to different output lanes based on predetermined criteria.
Benefits of Roller Pulleys:
1. Smooth and Efficient Material Flow: The rollers on a roller pulley provide low-friction surfaces, allowing materials to flow smoothly and minimizing the effort required for movement. This results in efficient and reliable material handling in conveyor systems.
2. Load Bearing Capacity: Roller pulleys are designed to support heavy loads, making them suitable for material handling applications that involve transporting bulky or weighty items. The robust construction and load-bearing capabilities of roller pulleys ensure reliable and safe operation.
3. Flexibility and Adaptability: Roller pulleys offer flexibility in terms of conveyor system design and layout. They can be configured to accommodate various conveyor widths, lengths, and configurations, allowing for customization to suit specific material handling requirements.
4. Durability: Roller pulleys are typically constructed from durable materials such as steel or high-strength plastics. This ensures their longevity and ability to withstand heavy usage and harsh operating conditions.
In summary, a roller pulley is a specialized pulley component utilized in material handling and conveyor systems. It supports loads, facilitates the movement of conveyor belts, controls material flow direction, and enables accumulation and sorting. Roller pulleys offer benefits such as smooth material flow, high load-bearing capacity, flexibility in system design, and durability, making them integral to efficient and reliable material handling operations.
editor by CX
2024-04-08