Tag Archives: belt conveyor pulley

China wholesaler Stainless Steel Conveyor Rollers Conveyor Idler Roller for Conveyor Pulley Belt System pulley block

Product Description

stainless steel conveyor rollers conveyor idler roller for conveyor pulley belt system
Product Description
CHINAMFG provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
Rolls do the most important work in a rolling mill. They constitute a very important component of the running cost of the rolling mill. Hence, it is necessary that optimum performance is obtained from the rolls. Rolls come in a wide variety of sizes, the smallest roll weighs only a few kilograms, the heaviest around 250 tons a piece, and the variety of grades used is also wide, from ductile iron (spheroidal graphite iron) to tungsten carbide, covering all kinds of tool steels and special steels, used only for rolls. Roll properties include blend of hardness and strength as well as resistance to thermal cracking, shock loading, and wear.

Product Name	Conveyor Pulley
Size	Customized
Color	Customized
Technology	Forging
Surface Treament	Paint Spraying, Grind Machining, Heat Treatment
Material	Alloy steel, Carbon steel, Carburizing steel, Quenched and Tempered steel
Inspection	Chemical Composition Test, Ultrasonic Test, Penetration Test, Radiographic Test, Magnetic Test, Tensile Strength Test, Impact Test, Hardness Test, Dimension Test
Payment	L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time	4 weeks

Chemical Component

C	Si	Mn	Cr	Ni	Mo	HS	Mpa
0.50-0.60	≤0.40	0.50-0.80	0.50-0.80	1.40-1.80	0.15-0.30	55-58	≥1200
0.40-0.47	0.40-0.70	0.40-0.60	1.50-2.00	0.80-1.20	0.80-1.20	54-56	≥1200
0.32-0.42	0.80-1.20	≤0.40	4.50-5.50	1.60-2.40	2.00
0.35-0.45	0.80-1.20	0.25-0.70	3.00-3.75

Company Profile
HangZhou CHINAMFG Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?

A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

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Material:	Steel
Application:	Chemical Industry, Mining Transport
Structure:	Ordinary Roller
Bearing Type:	Double Sealed Bearing
Type:	Parallel Conveyor Idler
Transport Package:	Standard Packing

roller pulley

What safety considerations should be kept in mind when working with roller pulleys?

Working with roller pulleys involves certain safety considerations to prevent accidents and ensure the well-being of personnel. Here are some important safety guidelines to keep in mind:

Proper Guarding: Roller pulleys should be adequately guarded to prevent accidental contact with moving parts. Install physical barriers, such as safety covers or guards, to prevent operators or maintenance personnel from coming into contact with the rotating rollers. Guards should be securely in place and designed to prevent unintended access while still allowing for necessary maintenance and inspection.
Lockout/Tagout Procedures: Implement proper lockout/tagout procedures when performing maintenance, repairs, or adjustments on roller pulleys or the conveyor system. Lockout/tagout procedures ensure that power sources are isolated, machinery is de-energized, and appropriate warning tags are placed to prevent accidental startup or movement of the conveyor system during maintenance activities.
Training and Education: Provide comprehensive training to operators and maintenance personnel regarding the safe operation and maintenance of roller pulleys. Ensure that they are familiar with the potential hazards associated with roller pulleys and are trained in safe work practices, including proper procedures for starting, stopping, and clearing material jams.
Personal Protective Equipment (PPE): Mandate the use of suitable personal protective equipment, such as safety glasses, gloves, and appropriate footwear, when working with roller pulleys. PPE helps protect against potential hazards, such as flying debris, pinch points, or entanglement risks.
Regular Inspection and Maintenance: Conduct regular inspections of roller pulleys and the conveyor system to identify any signs of wear, damage, or misalignment. Maintain a schedule for routine maintenance, lubrication, and adjustment of roller pulleys to ensure smooth operation and prevent unexpected failures.
Safe Material Handling Practices: Promote safe material handling practices to prevent accidents related to loading, unloading, or interacting with the conveyor system. Ensure that personnel are trained in proper lifting techniques, understand weight limits, and follow safe procedures for loading and unloading materials onto the conveyor system.
Clear Communication: Establish clear communication protocols to convey safety instructions, warnings, and emergency procedures related to the operation of roller pulleys. Display safety signs, labels, and instructions in prominent locations to remind personnel of safety precautions and emergency contact information.

It is crucial to prioritize safety when working with roller pulleys to prevent injuries and maintain a safe working environment. Adhering to these safety considerations and implementing appropriate measures will help minimize the risks associated with roller pulley operations.

roller pulley

What role do roller pulleys play in controlling the direction and flow of materials?

Roller pulleys play a crucial role in controlling the direction and flow of materials in conveyor systems. They contribute to the efficient and reliable movement of materials along the desired path. Here’s how roller pulleys accomplish this:

Change of Direction: Roller pulleys are used to change the direction of the conveyor belt, allowing materials to move along curved or angled paths. By using a combination of different-sized roller pulleys and carefully designed conveyor geometry, materials can be smoothly redirected as needed.
Belt Tension and Tracking: Roller pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys, also known as snub or take-up pulleys, are used to apply tension to the belt, ensuring it remains properly aligned and taut. Tracking pulleys, such as crowned or V-shaped pulleys, assist in keeping the belt centered and preventing it from drifting off-course.
Controlled Material Flow: The arrangement and spacing of roller pulleys influence the material flow on the conveyor belt. By strategically positioning rollers, it is possible to create gentle inclines or declines, control the speed of material movement, and prevent material accumulation or blockages.
Impact and Damage Reduction: Roller pulleys, particularly impact rollers, help absorb the impact of heavy or sharp-edged materials as they land on the conveyor belt. They cushion the impact, reducing the risk of belt damage and extending its lifespan. Roller pulleys also minimize friction between the belt and the pulley surface, reducing wear and tear on the belt and maintaining its integrity.
Material Centering and Stabilization: Certain roller pulley designs, such as tapered rollers, assist in centering and stabilizing materials on the conveyor belt. Tapered rollers gradually guide materials towards the center of the belt, preventing them from veering off-course or getting stuck along the edges.

Overall, roller pulleys are essential components in controlling the direction and flow of materials in conveyor systems. They enable smooth changes in direction, maintain belt tension and tracking, control material flow, reduce impact and damage, and assist in material centering and stabilization. By utilizing the appropriate roller pulleys and optimizing their configuration, conveyor systems can effectively transport materials along desired paths with precision and reliability.

roller pulley

What types of rollers are typically used with roller pulleys?

Various types of rollers are commonly used in conjunction with roller pulleys to ensure the smooth movement of materials on conveyors. The specific type of roller selected depends on factors such as the application requirements, conveyor design, and the nature of the materials being transported. Here are some commonly used types of rollers:

Gravity Rollers: Gravity rollers are simple and cost-effective rollers that rely on gravity to move materials along the conveyor. They are typically made of metal or plastic and have a series of cylindrical rollers mounted on a frame. Gravity rollers are often used in applications where materials are relatively lightweight and can be easily transported using the force of gravity.
Drive Rollers: Drive rollers, also known as motorized rollers or power rollers, are equipped with integrated motors or driveshafts. These rollers provide the driving force to move the conveyor belt. Drive rollers are commonly used in powered conveyor systems where precise control over the movement of materials is required.
Idler Rollers: Idler rollers are passive rollers that support the weight of the conveyor belt and the materials being transported. They are often used in combination with drive rollers or gravity rollers to provide additional support and help maintain proper belt tension. Idler rollers are available in various configurations, including troughed idlers, flat idlers, and impact idlers, depending on the specific application.
Return Rollers: Return rollers are positioned beneath the conveyor belt to support the return side of the belt. They help maintain proper belt alignment and tension while the belt is returning back to the loading point. Return rollers are typically designed to minimize friction and ensure smooth belt operation.
Tapered Rollers: Tapered rollers are conical-shaped rollers that are used in applications where materials need to be redirected or centered on the conveyor belt. The tapering design allows for smooth transitions and prevents materials from veering off the intended path.
Impact Rollers: Impact rollers are specifically designed to absorb and cushion the impact of heavy or sharp-edged materials on the conveyor belt. They help protect the belt and extend its lifespan by reducing the stress and damage caused by impact loading.

These are just a few examples of the types of rollers that are commonly used with roller pulleys. The selection of the appropriate roller type depends on various factors such as the specific application, conveyor system design, and the characteristics of the materials being conveyed.

China wholesaler Stainless Steel Conveyor Rollers Conveyor Idler Roller for Conveyor Pulley Belt System pulley block
editor by CX

2024-01-24

China manufacturer China Factory Belt Conveyor Drum CZPT Ceramic Pulley Lagging Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley pulley system

Product Description

Head Drive Pulley, Return Pulley,Bend Pulley, Snub Pulley,Tensioning Pulley, Take up Pulley can be provided. We are designing and manufacturing pulleys, using materials of the highest quality in a production process employing advanced technology. This together with the application of the Quality Assurance system certifi ed to ISO 9001:2015, contributes to the production of high quality products offering dependable, long life performance in the field and appreciably reducing maintenance cost. Each our conveyor pulley is individually computer designed to meet the client’s requirements.

Product Name	Belt Conveyor Pulley Drum
Type	Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley
Length	200mm-2500mm
Materials	Carbon steel, Stainless steel, Rubber
Surface Treatment	Smooth, CHINAMFG grooved lagging, Herringbone lagging, Ceramic lagging
Welding	Submerged Arc Welding
Bearing	Famous brands
Structure	Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Drive Pulley Introduction:

1. Head/Drive Pulley is located at the discharge terminus of the conveyor.
2. Drive pulley provides the driving force for the conveyor. In order to increase pulley life and traction, it often has a larger diameter than other pulleys.
3. We can supply pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client. Different patterns of grooving such as herringbone or CHINAMFG can be provided to increase tractive friction under dirty or wet conditions. CHINAMFG grooves have the advantage of being installed in any orientation, regardless of belt direction.

Specification of Drive Head Pulley Drum

Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3500mm (19-138 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Bend Pulley Introduction:

1. The bend pulley is used for changing the direction of the belt.
2. The bend pulley is usually installed at the tail part or the vertical take-up equipment part when the belt direction need to 180°bending. It will be installed above the take-up equipment part while 90°bending.
3. The pulley, which is used for extending the contact surface, is usually used for below or equal to 45 degree bending.
4. The surface treatment of the bend pulley can be smooth steel and flat rubber lagging.

Specification of Bend Pulley:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor bend pulley depends on the width of conveyor Belt. You can get drive pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Specification of Snub Pulley:

Items	Content
Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3200mm (19-126 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Take Up Pulley
The take up pulley will ensure adequate tension of the belt leaving the drive pulley so as to avoid any slippage of the belt, ensure proper belt tension at the loading and other points along the conveyor, compensate for changes in belt length due to elongation, and provide extra length of belt when necessary for splicing purpose.

Specification of take up pulley drum:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel

The components of a pulley drum include the following:

Drum or Shell	The drum is the portion of the pulley in direct contact with the belt. The shell is fabricated from either a rolled sheet of steel or from hollow steel tubing.The shell has a specific ‘face’ width and diameter which is determined by the width of the belting and the type and rating of the belt to be used on the conveyor.
Diaphragm Plates	The diaphragm or end plates of a pulley are circular discs which are fabricated from thick steel plate and which are welded into the shell at each end, to strengthen the drum.The end plates are bored in their centre to accommodate the pulley shaft and the hubs for the pulley locking elements.
Shaft	The shaft is designed to accommodate all the applied forces from the belt and / or the drive unit, with minimum deflection.The shaft is located and locked to the hubs of the end discs by means of a locking elements. The shaft is supported on both ends by bearings which are housed in plummer blocks, to support the shaft and pulley assembly on the conveyor structure. Shafts often comprise different diameters along their length due to the bending moments and resultant deflection limitations. The diameter of the shaft at the landings for the bearings may be smaller to satisfy the necessary bearing diameter which is more cost-effective (smaller). Similarly in the case of a drive shaft, the drive attachment, may be different to the other diameters along the shaft and hence pulley shafts are often stepped.
Locking Elements	These are high-precision manufactured items which are fitted over the shaft and into the pulley hubs. The locking elements attach the pulley firmly to the shaft via the end plates.Locking elements work on the friction-grip principle whereby the element is able to be fastened to the shaft and hub simultaneously and concentrically, by tightening a series of screws around the locking element.
Hubs	The hubs are fabricated and machined housings which are welded into the end plates. The hubs are sized according to the size of the pulley, the diameter of the shaft and the size of the locking element which is required for the specific duty.
Lagging	It is sometimes necessary or desirable to improve the friction between the conveyor belt and the pulley in order to improve the torque that can be transmitted through a drive pulley.Improved traction over a pulley also assists with the training of the belt. In such cases pulley drum surfaces are ‘lagged’ or covered in a rubberized material. This cover is usually 8 mm to 12 mm thick and can be plain or have a grooved pattern. The rubber lagging is vulcanized to the pulley shell to ensure that it remains attached under adverse operating conditions.
Bearing Assemblies	Bearings support the rotating shaft and hence the pulley. The bearings are housed in ‘plummer blocks’ which enable the mass of the pulley assembly plus the belt tension forces to be transmitted to the pulley supporting structure.Plummer blocks are often bolted to ‘sole plates’ which are welded to the structure. The sole plates incorporate jacking screws to enable the pulley to be correctly and relatively easily aligned.

Several types of bearing housing, seals and end disc:

Pulley Drum Warehouse and package:

Pulley Drums:

Our Products: Belt Conveyors, Pulley Drum, Conveyor Rollers Idler, etc.

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Material:	Stainless Steel
Surface Treatment:	Polishing
Motor Type:	Frequency Control Motor

Samples:	US$ 300/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

roller pulley

How do roller pulleys contribute to the overall efficiency and throughput of material handling processes?

Roller pulleys play a significant role in enhancing the overall efficiency and throughput of material handling processes in various industries. Here are several ways in which they contribute to improving efficiency:

Smooth Material Flow: Roller pulleys provide a smooth and controlled surface for materials to move along the conveyor system. The rotating rollers minimize friction and resistance, allowing for efficient and consistent material flow. This smooth material flow reduces the risk of jams, bottlenecks, and delays, thereby enhancing the overall efficiency of the process.
Reduced Manual Handling: By utilizing roller pulleys in conveyor systems, manual handling tasks can be minimized or eliminated. Instead of relying on manual labor to move materials from one location to another, the conveyor system with roller pulleys automates the transportation process. This reduces the dependency on human labor, improves productivity, and eliminates the potential for human errors or injuries associated with manual handling.
Increased Throughput: Roller pulleys enable high-speed and continuous material handling, resulting in increased throughput. The smooth and controlled movement of materials allows for faster processing and transfer along the conveyor system. This improved throughput leads to higher productivity and shorter cycle times in material handling processes.
Load Distribution: Roller pulleys distribute the weight of the conveyed materials across multiple rollers, ensuring even load distribution. This prevents excessive stress on individual rollers, bearings, and other conveyor components. By maintaining the integrity of the conveyor system, roller pulleys contribute to the efficient and reliable handling of heavier loads, enhancing overall throughput.
Flexibility and Adaptability: Roller pulleys offer flexibility and adaptability in conveyor system design. They can be configured to accommodate various layouts, including straight sections, curves, and inclines. Roller pulleys with specialized features, such as tapered rollers or grooved rollers, can be utilized to handle specific material handling requirements. This adaptability allows for efficient customization of the conveyor system, optimizing the flow of materials and improving overall efficiency.
Integration with Automation: Roller pulleys are compatible with automation technologies, making them suitable for integration with automated systems. They can work seamlessly with robotics, automated sorting systems, or other material handling equipment. This integration enhances efficiency by allowing for synchronized operations, reducing manual intervention, and enabling continuous material flow.
Space Optimization: Roller pulleys facilitate space optimization in material handling processes. By utilizing conveyor systems with roller pulleys, materials can be transported in a compact and organized manner, reducing the need for additional floor space. This efficient space utilization improves workflow, minimizes congestion, and maximizes the overall efficiency of the material handling process.

Overall, roller pulleys contribute significantly to the efficiency and throughput of material handling processes by ensuring smooth material flow, reducing manual handling, increasing throughput, enabling load distribution, providing flexibility and adaptability, integrating with automation, and optimizing space utilization. Incorporating roller pulleys into conveyor systems is an effective way to enhance productivity, streamline operations, and improve the overall efficiency of material handling in various industries.

roller pulley

What is the significance of proper roller spacing and alignment in roller pulley systems?

Proper roller spacing and alignment in roller pulley systems are of significant importance for the smooth and efficient operation of conveyor systems. Here’s why:

Material Stability: Proper roller spacing ensures that materials on the conveyor belt remain stable and properly supported. When the rollers are appropriately spaced, the weight of the materials is evenly distributed, minimizing the risk of material spillage or uneven loading. This improves the overall stability of the conveyed items, reducing the chances of jams, blockages, or damage during transportation.
Belt Support: Correct roller spacing provides adequate support to the conveyor belt. Insufficient roller spacing can result in excessive sagging or stretching of the belt, leading to increased friction, wear, and potential belt misalignment. On the other hand, excessive roller spacing can cause the belt to become taut, leading to increased tension and potential damage. Proper roller spacing ensures optimal belt support, contributing to its longevity and reliable performance.
Prevention of Material Buildup: Incorrect roller spacing can result in material buildup between the rollers or along the edges of the belt. This buildup can cause material accumulation, belt slippage, or even belt damage. By maintaining proper roller spacing, the risk of material buildup is minimized, ensuring smooth material flow and preventing operational disruptions.
Belt Tracking: Proper roller alignment plays a crucial role in belt tracking. Misaligned rollers can cause the belt to veer off-course, leading to belt mistracking, potential damage, and increased wear. Well-aligned rollers promote consistent belt tracking, ensuring that the belt stays centered and properly guided along the conveyor path.
Reduced Friction and Wear: When roller pulleys are correctly aligned, the contact between the belt and the rollers is optimized, reducing friction and wear. Misaligned rollers can cause the belt to rub against the edges or surfaces of the pulleys, resulting in increased friction, heat generation, and accelerated belt wear. Proper roller alignment minimizes these issues, extending the lifespan of the belt and reducing maintenance requirements.
System Efficiency: Proper roller spacing and alignment contribute to the overall efficiency of the conveyor system. When materials flow smoothly, without jams or interruptions caused by improper spacing or misaligned rollers, the system can operate at its designed capacity. This improves productivity, reduces downtime, and enhances the overall performance of the material handling process.

In summary, proper roller spacing and alignment are critical for maintaining material stability, providing adequate belt support, preventing material buildup, ensuring proper belt tracking, reducing friction and wear, and enhancing the efficiency of roller pulley systems. Regular inspection and adjustment of roller spacing and alignment are essential maintenance practices to optimize the performance and reliability of conveyor systems.

roller pulley

Can you explain the key components and design features of a roller pulley?

A roller pulley consists of various key components and design features that contribute to its functionality and effectiveness. Here’s a detailed explanation:

Key Components of a Roller Pulley:

1. Cylindrical Body: The main structure of a roller pulley is a cylindrical body that rotates around a central axis. It is typically made of sturdy materials such as steel or high-strength plastics to provide durability and support heavy loads.

2. Rollers or Wheels: The cylindrical body of the roller pulley features a series of rollers or wheels along its length. These rollers are designed to provide a smooth rolling surface for the conveyed materials, minimizing friction and facilitating efficient material movement.

3. Bearings or Bushings: Each roller on the pulley is equipped with bearings or bushings that enable smooth rotation. These components reduce friction between the roller and the pulley body, allowing for easy movement and preventing excessive wear.

4. Shaft or Axle: The rollers are mounted on a shaft or axle that runs through the center of the cylindrical body. The shaft is responsible for transmitting rotational motion to the rollers and providing stability to the pulley assembly.

5. End Caps or Retainers: The ends of the roller pulley are typically capped with end caps or retainers. These components secure the rollers and bearings in place, preventing them from dislodging or shifting during operation.

Design Features of a Roller Pulley:

1. Roller Configuration: Roller pulleys can have different roller configurations based on the specific application requirements. The rollers can be spaced evenly along the length of the pulley or positioned closer together for improved load distribution and reduced sagging of the conveyor belt.

2. Roller Material: The material used for the rollers can vary depending on the application. Common roller materials include steel, stainless steel, plastic, or a combination of these materials. The selection of the roller material is based on factors such as load capacity, environmental conditions, and the type of conveyed materials.

3. Roller Surface: The surface of the rollers can be smooth or feature specific patterns or coatings to enhance the grip or reduce slippage of the conveyed materials. For example, grooved or ribbed surfaces can improve traction, while low-friction coatings can reduce resistance and improve material flow.

4. Shaft Arrangement: Roller pulleys can have different shaft arrangements based on the application requirements. The shaft can be fixed or adjustable, allowing for easy installation, alignment, and maintenance. Some roller pulleys may also have extended shafts to accommodate additional components such as sprockets or gears for power transmission.

5. Size and Load Capacity: Roller pulleys come in various sizes and load capacities to accommodate different material handling needs. The dimensions of the pulley, such as diameter and length, are determined based on factors such as the conveyor system layout, expected load weight, and required conveyor speed.

6. Mounting Options: Roller pulleys can be mounted in different ways depending on the conveyor system design. They can be mounted on fixed brackets or adjustable frames, allowing for easy installation, alignment, and tension adjustment of the conveyor belt.

7. Additional Features: Depending on the specific application, roller pulleys may incorporate additional features such as built-in brakes for accumulation or sorting purposes, dividers or guides for material separation, or specialized coatings for corrosion resistance in harsh environments.

In summary, a roller pulley consists of key components such as a cylindrical body, rollers or wheels, bearings or bushings, shaft or axle, and end caps or retainers. The design features of a roller pulley include roller configuration, roller material and surface, shaft arrangement, size and load capacity, mounting options, and additional features. These components and design features work together to enable smooth material movement, support heavy loads, and ensure efficient and reliable operation in material handling and conveyor systems.

China manufacturer China Factory Belt Conveyor Drum CZPT Ceramic Pulley Lagging Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley pulley system
editor by CX

2023-12-21

China wholesaler Miniature Plastic Roller Wheel Stainless Steel Conveyor Belt Pulley engine pulley

Product Description

Company Profile

ZheJiang CHINAMFG Bearing Co., Ltd. is affiliated to ZheJiang Kaidi Bearing Group – a specialized manufacturer of kinds of bearings for about 20 years.

Our company is specialized in producing Deep Groove Ball Bearings, Tapered Roller Bearings, Spherical Roller Bearings and Special Bearings in accordance with Customers’ designs.Our bearings has been widely applied into agricultural equipments, home appliances, power equipments, machine tools, automotives and engineering machinery, etc.

Our Products

ZheJiang CHINAMFG Bearing Co., Ltd. is a specialized manufacturer of ball bearings for about 20 years. Our main products include:
1, Miniature Bearings: like 608, 609, 625, 626, 693, 695, etc;
2, Deep Groove Ball Bearings: like 6000, 6200, 6300, 6800, 6900, 16000 Series;
3,Non-Standard Bearings: U grooved bearings, V grooved bearings, double grooved bearings, bearing rollers with or without plastic injection. 4,Pillow Block Bearing: UCP/ UCF/ UCFL;
5,Tapered Roller Bearings
6,Linear Motion Bearings

Processing Process

we have manufacture bearing more than 20 years, and can produce different style of bearings. Our factory starts production from raw materials. We have a 20-person R&D team and launch a new product every 5 days. We have more than 600 people to produce bearing team, we produce products, the price is the most competitive in China.

Packaging & Shipping

Our Activities

FAQ

1.Q:Do you know the Detail Size for the Bearing ?
A:Of Couse.We have a database for all kinds of Bearing.

2.Q: This Size of Bearing is common parts?
A:These are standard size bearing.

3.Q:Are you a factory or a Trade Company for Bearing ?
A:We are the factory.

4.Q:How many the MOQ of the Bearing?
A:1pcs accept for the standard size.
If you purchase the Non-Standard for BearingThe MOQ is 50pcs.

5.Q:Could you supply free sample of bearing for our test?
A:Yes,Free sample can be offer.

6.Q:Could you accept OEM and customize?
A:Yes, OEM is accepted and we can customize for you according to sample or drawing.

7.Q:Do you have stocks?
A:Yes, most of the bearings showing on alibaba are in stock,especialy big bearings.

Stefanie
ZheJiang CHINAMFG Bearing Co., Ltd.

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Contact Angle:	15°
Aligning:	Non-Aligning Bearing
Separated:	Unseparated
Rows Number:	Single
Load Direction:	Thrust Bearing
Material:	Bearing Steel

Samples:	US$ 0.05/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

roller pulley

Are there different types of roller pulleys, and how do they vary in applications?

Yes, there are different types of roller pulleys that vary in their design, construction, and applications. These variations allow roller pulleys to be tailored to specific material handling requirements. Here are some common types of roller pulleys and their applications:

Gravity Roller Pulleys: Gravity roller pulleys are used in gravity conveyor systems, where materials move along the conveyor through the force of gravity. These pulleys typically have a series of cylindrical rollers that are evenly spaced and positioned at a slight decline. Gravity roller pulleys are commonly employed in applications where lightweight or non-powered materials, such as cartons, packages, or loose items, need to be transported.
Powered Roller Pulleys: Powered roller pulleys are utilized in powered conveyor systems, where external power sources, such as motors or engines, drive the movement of the conveyor belt. These pulleys are usually motor-driven and contribute to the propulsion of the belt, providing the necessary force to transport materials. Powered roller pulleys are suitable for handling heavier loads, bulk materials, or items that require controlled movement and precise positioning.
Tapered Roller Pulleys: Tapered roller pulleys have conical-shaped rollers that gradually decrease in diameter from one end to the other. The tapered design allows for smooth and controlled material flow. These pulleys are often used in applications where there is a need to merge or divert materials from one conveyor line to another. The tapered shape of the rollers facilitates the gradual adjustment of the material’s direction, ensuring accurate sorting and distribution.
Idler Roller Pulleys: Idler roller pulleys are used as support rollers to maintain tension and alignment in conveyor systems. These pulleys are not motor-driven and are typically positioned in areas where the belt changes direction or wraps around other components. Idler roller pulleys help reduce belt sagging, maintain proper belt tension, and prevent misalignment, ensuring smooth operation and extending the life of the conveyor belt.
Grooved Roller Pulleys: Grooved roller pulleys have specially designed grooves or channels on the surface of the rollers. These grooves provide better traction and grip on the conveyor belt, preventing slippage and ensuring reliable material transportation. Grooved roller pulleys are commonly used in applications where there is a need to move materials at an incline or decline, or when handling materials with high friction properties.
Impact Roller Pulleys: Impact roller pulleys are designed to withstand the impact and shock caused by heavy or abrasive materials. These pulleys have reinforced construction and are often equipped with rubber discs or shock-absorbing components to minimize the damage caused by the impact of materials during loading or unloading. Impact roller pulleys are commonly used in applications such as mining, quarrying, or industries involving heavy-duty material handling.

These are just a few examples of the different types of roller pulleys available. Each type offers specific features and advantages tailored to different material handling applications. It’s important to select the appropriate type of roller pulley based on factors such as load capacity, material characteristics, conveyor layout, and operational requirements to ensure optimal performance and efficiency in material handling operations.

roller pulley

Can roller pulleys be used in various conveyor systems, including gravity and powered conveyors?

Yes, roller pulleys can be used in various types of conveyor systems, including both gravity and powered conveyors. Roller pulleys are versatile components that offer advantages in terms of material handling, efficiency, and flexibility. Here’s how roller pulleys are utilized in different conveyor systems:

Gravity Conveyors: In gravity conveyors, roller pulleys are often used to facilitate the movement of materials using the force of gravity. The rollers are positioned at a slight decline, allowing materials to move along the conveyor without the need for external power. Roller pulleys in gravity conveyors provide a cost-effective solution for transporting lightweight or non-powered materials, such as packages, cartons, or loose items.
Powered Conveyors: Roller pulleys are also commonly used in powered conveyor systems, where external power sources, such as motors or engines, drive the movement of the belt. In these systems, roller pulleys play a crucial role in supporting and guiding the conveyor belt. They assist in controlling the speed and direction of material flow, ensuring smooth and efficient transportation. Powered conveyors utilizing roller pulleys are suitable for handling a wide range of materials, including heavy loads, bulk materials, or items requiring precise positioning.
Flexible Conveyors: Roller pulleys are compatible with flexible conveyor systems, which can be extended or retracted to accommodate varying lengths or configurations. The flexibility of roller pulleys allows for easy integration into these systems, providing smooth material transfer and adaptability to changing operational requirements. Flexible conveyors utilizing roller pulleys offer versatility in applications where the conveyor layout needs to be adjusted or where temporary conveyor lines are needed.
Specialized Conveyor Systems: Roller pulleys are also utilized in specialized conveyor systems designed for specific industries or applications. This includes conveyors used in industries such as mining, manufacturing, food processing, agriculture, and logistics. Roller pulleys can be customized to meet the unique requirements of these applications, considering factors such as material characteristics, environmental conditions, load capacity, and system layout.

Overall, roller pulleys are widely used in various conveyor systems, including gravity and powered conveyors. Their versatility, reliability, and adaptability make them an essential component for efficient material handling across a diverse range of industries and applications.

roller pulley

How does a roller pulley assist in the smooth movement of materials on conveyors?

A roller pulley plays a crucial role in facilitating the smooth movement of materials on conveyors. It is a specialized component that is typically installed at the ends of a conveyor belt. The roller pulley consists of a cylindrical drum, often made of steel or other durable materials, with a central axle that allows it to rotate freely.

When materials are placed on the conveyor belt, the roller pulleys provide support and enable the belt to move along a predetermined path. As the conveyor belt moves, the roller pulleys rotate, causing the belt to advance and carry the materials with it.

There are several key ways in which roller pulleys assist in ensuring the smooth movement of materials:

Reduced friction: Roller pulleys are designed to minimize friction between the conveyor belt and the pulley surface. This is achieved through the use of smooth, low-friction materials and proper lubrication. By reducing friction, the roller pulleys help to prevent excessive wear and tear on the belt, allowing it to move more easily.
Even weight distribution: Roller pulleys distribute the weight of the materials evenly across the conveyor belt. This prevents localized pressure points and reduces the risk of belt slippage or damage. The rotating motion of the roller pulleys also helps to disperse the load, ensuring that the materials are carried smoothly along the entire length of the conveyor.
Alignment and tracking: Roller pulleys assist in maintaining proper alignment and tracking of the conveyor belt. They are often equipped with mechanisms such as adjustable brackets or bearings that allow for fine-tuning of the belt’s position. This helps to prevent the belt from veering off course or becoming misaligned, which could lead to operational issues and material spillage.
Tension control: Roller pulleys are sometimes used in conjunction with tensioning devices to ensure the optimal tension of the conveyor belt. Proper tensioning is essential for preventing slippage and maintaining consistent movement. The roller pulleys, combined with tensioning mechanisms, help to keep the belt taut and stable, contributing to smooth material transport.

In summary, roller pulleys are indispensable components in conveyor systems, providing support, reducing friction, facilitating even weight distribution, maintaining alignment, and assisting in tension control. By enabling the smooth movement of materials, roller pulleys contribute to the efficiency and reliability of conveyor-based operations.

China wholesaler Miniature Plastic Roller Wheel Stainless Steel Conveyor Belt Pulley engine pulley
editor by CX

2023-12-18

China Professional Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley pulley block

Product Description

Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley

Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection.
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.
Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Technical Parameters

Driving Pulley (rubber surface)
Belt Width	Standard Diameter of Pulley
500 mm	500mm
650 mm	500mm,630 mm
800 mm	500mm,630mm,800mm,1000mm,1250mm,1400 mm
1000 mm	630mm,800mm,1000mm,1250mm,1400 mm
1200 mm	630mm,800mm,1000mm,1250mm,1400 mm
1400 mm	630mm,800mm,1000mm,1250mm,1400 mm
1600 mm	630mm,800mm,1000mm,1250mm,1400 mm
1800 mm	630mm,800mm,1000mm,1250mm,1400 mm
2000 mm	800mm,1000mm,1250mm,1400 mm
2200 mm	1000mm,1250mm,1400 mm
2400 mm	1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)
Belt Width	Standard Diameter of Pulley (mm)
500 mm	250,315,400,500
650 mm	250,315,400,500,630
800 mm	25,031,540,050,063,000,000,000,000
1000 mm	250,315,400,500,630,000,000,000,000,000
1200 mm	250,315,400,500,630,000,000,000,000,000
1400 mm	315,400,500,630,800,000,000,000,000
1600 mm	400,500,630,800,100,000,000,000
1800 mm	400,500,630,800,100,000,000,000
2000 mm	500,630,800,100,012,000,000
2200 mm	630,800,100,012,501,000
2400 mm	800,100,012,501,400

Pulley Standard
Brand	SPD
Specification	SPD-CP-0001
Certificate	ISO/BV/SGS
Standard	CEMA/JIS/DIN/Australia
Application	Coal mining industry, cement, steel, harbour etc.
Place of Origin	HangZhou City , ZheJiang Province , China
Material Feature	Water, Wear, Dust resistance
Supply capacity	80pcs/month
Management system	ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys

Industry products research and manufacture. Over 70 designers are responsible for the research and development of professional port handling systems, vessels, steel structures, and modular house businesses. Port handling system mainly involves belt and pipe conveyor systems, stackers, rollers, pulleys and other parts. Shipping products include types of tugboats, product oil tankers, oil spill disposal ships and other offshore oilfield service ships; marine leveling barges, dredgers, and other engineering vessels. We have also designed and rebuilt the first offshore mariculture platform in China, several recreational platforms and other marine fishery equipment.

New building materials processing business. The main products include color-coated sheets for home appliances and building construction, precision stamping parts. The new building materials products of RPIC is the PUR sandwich panel, rock wool sandwich panel. At the same time, RPIC has designed a variety of prefabricated houses, which can be widely used for vacation and camping housing, urban construction housing, make-shift housing, medical, exhibition, and other temporary housing fields.

Steel structure and equipment manufacturing. With the annual production capacity of steel structure for about 100,000 tons, RPIC’s business markets involve the equipment steel structure, public infrastructure, bridge steel structure, space steel structure and so on. We have successively undertaken projects of Ore Wharf belt Conveyor System in HangZhou Port and the HUANENG Power Plant Belt Conveyor Engineering, accumulating to more than 200 million square CHINAMFG of industrial workshop construction.

Maintenance of ship and mechanical & electrical equipment. RPIC has over 30 years’ experience in port equipment operation and maintenance. RPIC is the only enterprise specialized in port handling system and equipment maintenance business in HangZhou city and has successfully repaired and transformed CHINAMFG research ships, dredgers, floating dry dock, tugboat, and other types of ships.

FAQ

Q1:Can you send samples?

A:Of course, we can provide customers with free samples but customer should pay the courier fee.

Q2:What product information do I need to provide?

A:Please kindly provide the grade, width, thickness, surface treatment requirement and quantities you need to purchase.

Q3:What is your terms of payment ?

A: 30% T/T in advance ,balance before shipment or 100% LC at sight.

Q4.Do you provide customer made Products service?

A: Yes,if you have your own design , we can produce according to your specification and drawing.

Q5:How long does your delivery time take?

A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.

Q6: How many countries you already exported to?

A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam, and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble.

Q7:Can I go to your factory to visit?

A:Of course, we welcome customers from all over the world to visit our factory.

Q8:Does the product have quality inspection before loading?

A:Of course, all our products are strictly tested for quality before packaging, customers can appoint third parties to inspect the products before loading too.

Q9:How to pack the products?

A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation.

Q10:What is your working time?

A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

Material:	Carbon Steel
Surface Treatment:	Baking Paint
Motor Type:	Frequency Control Motor

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

roller pulley

Can roller pulleys be retrofitted into existing conveyor systems for improvements?

Yes, roller pulleys can be retrofitted into existing conveyor systems to achieve various improvements. Retrofitting roller pulleys offers several benefits and can address specific operational challenges. Here are some ways in which retrofitting roller pulleys can enhance existing conveyor systems:

Improved Performance: Retrofitting roller pulleys can improve the overall performance of the conveyor system. By upgrading to modern roller pulleys with advanced features, such as low rolling resistance, improved load distribution, or specialized coatings, the system can achieve better material handling, increased throughput, and reduced energy consumption.
Enhanced Efficiency: Retrofitting roller pulleys can enhance the efficiency of the conveyor system. By replacing worn-out or outdated rollers with new ones, the system can operate more smoothly and reliably. Roller pulleys with precision bearings, reduced friction, or self-cleaning capabilities can minimize material jams, reduce maintenance requirements, and optimize the overall efficiency of material handling processes.
Noise Reduction: Roller pulleys with noise-dampening features can be retrofitted to reduce the noise levels generated by the conveyor system. This is particularly beneficial in environments where noise reduction is a priority, such as warehouses located near residential areas or workplaces where a quieter atmosphere is desired.
Increased Durability: Retrofitting roller pulleys can enhance the durability and longevity of the conveyor system. Upgrading to roller pulleys made from more robust materials or featuring improved corrosion resistance can extend the lifespan of the equipment, reducing the frequency of replacements and minimizing downtime due to maintenance or repairs.
Compatibility with Upgrades: Retrofitting roller pulleys allows for compatibility with other upgrades or modifications to the conveyor system. For example, if the system is being upgraded with automation technologies, such as robotics or AGVs, roller pulleys can be retrofitted to ensure seamless integration and precise material handling between the conveyor system and the automated equipment.
Cost-Effective Solution: Retrofitting roller pulleys is often a cost-effective solution compared to replacing the entire conveyor system. By selectively upgrading critical components, such as the roller pulleys, operators can achieve significant improvements in performance and efficiency while avoiding the expense of a complete system replacement.

Before retrofitting roller pulleys, it is essential to assess the compatibility of the existing conveyor system and ensure that the retrofitted components meet the specific requirements and constraints of the operation. Consulting with roller pulley manufacturers or industry experts can provide valuable guidance in selecting the appropriate roller pulleys and executing a successful retrofitting process.

roller pulley

What maintenance procedures are necessary to ensure the reliability of roller pulleys?

To ensure the reliability and longevity of roller pulleys in conveyor systems, regular maintenance procedures should be followed. Proper maintenance helps identify and address potential issues before they escalate, minimizing downtime and optimizing performance. Here are some essential maintenance procedures for roller pulleys:

Cleaning and Inspection: Regular cleaning of roller pulleys is important to remove accumulated debris, dust, and material residues. Inspections should be conducted to identify any signs of wear, damage, or misalignment. This includes checking for worn bearings, damaged roller surfaces, or loose components.
Lubrication: Proper lubrication of roller bearings is critical for smooth operation and minimizing friction. Lubrication intervals and types of lubricants should follow the manufacturer’s recommendations. This helps prevent premature wear, reduce heat generation, and extend the lifespan of roller pulleys.
Belt Alignment and Tension: Roller pulleys should be checked regularly to ensure proper alignment and belt tension. Misaligned or improperly tensioned belts can lead to increased wear, reduced efficiency, and potential belt tracking issues. Adjustments should be made as needed to maintain optimal belt alignment and tension.
Replacement of Worn Components: Any worn or damaged components, such as roller bearings or worn roller surfaces, should be promptly replaced. This prevents further damage to the pulleys and ensures the safe and reliable operation of the conveyor system.
Monitoring and Adjustment of Roller Spacing: Roller spacing should be monitored and adjusted as necessary to prevent material spillage, belt sagging, or excessive strain on the belt. Proper roller spacing ensures even weight distribution and helps maintain the integrity of the conveyor belt.
Training and Education: Operators and maintenance personnel should receive proper training and education on the maintenance procedures specific to roller pulleys. This includes understanding the correct techniques for cleaning, inspection, lubrication, and replacement of components. Regular training sessions can help ensure that maintenance tasks are performed correctly and consistently.

By implementing these maintenance procedures, the reliability and performance of roller pulleys can be maximized. Regular cleaning, inspection, lubrication, and timely replacement of worn components contribute to the smooth operation of conveyor systems, preventing costly breakdowns and minimizing downtime.

roller pulley

How does the design of rollers on a roller pulley impact its performance?

The design of rollers on a roller pulley plays a crucial role in determining its performance and effectiveness in conveyor systems. Various design factors can impact the performance of rollers. Here are some key aspects to consider:

Roller Material: The choice of roller material affects factors such as durability, friction, and resistance to wear. Common materials used for rollers include steel, stainless steel, plastic, and rubber. Each material has its own advantages and suitability for specific applications.
Roller Diameter: The diameter of the roller affects the contact area with the conveyor belt. Larger diameter rollers distribute the load over a larger surface area, reducing the pressure on the belt and minimizing the risk of belt damage. Smaller diameter rollers, on the other hand, may be suitable for applications with limited space or for conveying smaller materials.
Roller Surface: The surface of the roller should be designed to reduce friction and promote smooth material movement. It should be smooth, free from sharp edges or protrusions that could damage the conveyor belt. Additionally, certain surface patterns or coatings can enhance grip and prevent material slippage.
Roller Bearings: The type and quality of roller bearings are critical for smooth rotation and longevity of the roller pulley. High-quality bearings reduce friction, improve efficiency, and minimize maintenance requirements. Sealed or lubricated bearings can also enhance performance by protecting against contamination and reducing wear.
Roller Configuration: Roller pulleys can feature various roller configurations, such as straight rollers, tapered rollers, or impact rollers. The choice of configuration depends on the specific application requirements, such as redirecting materials, reducing impact forces, or maintaining proper belt tracking.
Roller Spacing: The spacing between rollers affects the overall support and stability of the conveyor belt. Optimal roller spacing ensures even weight distribution and prevents excessive sagging or stretching of the belt. It also helps to minimize the risk of material spillage or entrapment between rollers.

The design of rollers on a roller pulley is a critical factor in achieving optimal conveyor performance. By considering aspects such as roller material, diameter, surface, bearings, configuration, and spacing, the design can be tailored to meet specific application requirements, ensure smooth material movement, and enhance the overall efficiency and reliability of the conveyor system.

China Professional Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley pulley block
editor by CX

2023-12-07

China wholesaler Miniature Plastic Roller Wheel Stainless Steel Conveyor Belt Pulley belt pulley

Product Description

Company Profile

ZheJiang CHINAMFG Bearing Co., Ltd. is affiliated to ZheJiang Kaidi Bearing Group – a specialized manufacturer of kinds of bearings for about 20 years.

Our Products

Processing Process

Packaging & Shipping

Our Activities

FAQ

1.Q:Do you know the Detail Size for the Bearing ?
A:Of Couse.We have a database for all kinds of Bearing.

2.Q: This Size of Bearing is common parts?
A:These are standard size bearing.

3.Q:Are you a factory or a Trade Company for Bearing ?
A:We are the factory.

4.Q:How many the MOQ of the Bearing?
A:1pcs accept for the standard size.
If you purchase the Non-Standard for BearingThe MOQ is 50pcs.

5.Q:Could you supply free sample of bearing for our test?
A:Yes,Free sample can be offer.

6.Q:Could you accept OEM and customize?
A:Yes, OEM is accepted and we can customize for you according to sample or drawing.

7.Q:Do you have stocks?
A:Yes, most of the bearings showing on alibaba are in stock,especialy big bearings.

Stefanie
ZheJiang CHINAMFG Bearing Co., Ltd.

Contact Angle:	15°
Aligning:	Non-Aligning Bearing
Separated:	Unseparated
Rows Number:	Single
Load Direction:	Thrust Bearing
Material:	Bearing Steel

Samples:	US$ 0.05/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

roller pulley

How do you select the right roller pulley configuration for a specific material handling task?

Selecting the right roller pulley configuration for a specific material handling task involves considering several factors to ensure optimal performance and efficiency. Here are the key steps in the selection process:

Identify Material Characteristics: Begin by understanding the characteristics of the materials being handled. Consider factors such as weight, size, shape, fragility, and surface properties. For example, heavy or bulky materials may require roller pulleys with higher load capacities, while fragile items may necessitate the use of cushioned or impact-resistant rollers.
Determine Conveyor Layout: Evaluate the layout and configuration of the conveyor system. Take into account factors such as straight sections, curves, inclines, declines, or any specific requirements for diverting or merging materials. Different roller pulley types, such as tapered rollers or grooved rollers, may be needed to accommodate specific layout features and ensure smooth material flow.
Consider Operational Environment: Assess the operational environment in which the roller pulleys will be used. Take into account factors such as temperature, humidity, presence of dust or debris, and exposure to corrosive substances. Some environments may require roller pulleys with special coatings or materials to withstand harsh conditions and prevent damage or premature wear.
Calculate Load Capacity and Speed: Determine the load capacity and desired speed of the conveyor system. This involves considering the weight and volume of the materials being transported, as well as the desired throughput. Select roller pulleys that can handle the anticipated load while maintaining efficient operation and preventing excessive wear.
Consider Special Requirements: Assess any special requirements or constraints specific to the material handling task. For example, if the task involves strict hygiene standards, roller pulleys made of materials suitable for cleanroom environments may be necessary. If noise reduction is a concern, selecting roller pulleys with noise-dampening features can be beneficial.
Consult Manufacturer Guidelines: Consult the guidelines and recommendations provided by roller pulley manufacturers. They often provide technical specifications, load capacity charts, and application guidelines for different roller pulley configurations. Manufacturers can offer valuable insights and expertise in selecting the most suitable roller pulleys for specific material handling tasks.

By following these steps and considering the specific requirements of the material handling task, it becomes possible to select the right roller pulley configuration. This ensures optimal performance, longevity, and efficiency in material handling operations.

roller pulley

What role do roller pulleys play in controlling the direction and flow of materials?

Change of Direction: Roller pulleys are used to change the direction of the conveyor belt, allowing materials to move along curved or angled paths. By using a combination of different-sized roller pulleys and carefully designed conveyor geometry, materials can be smoothly redirected as needed.
Belt Tension and Tracking: Roller pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys, also known as snub or take-up pulleys, are used to apply tension to the belt, ensuring it remains properly aligned and taut. Tracking pulleys, such as crowned or V-shaped pulleys, assist in keeping the belt centered and preventing it from drifting off-course.
Controlled Material Flow: The arrangement and spacing of roller pulleys influence the material flow on the conveyor belt. By strategically positioning rollers, it is possible to create gentle inclines or declines, control the speed of material movement, and prevent material accumulation or blockages.
Impact and Damage Reduction: Roller pulleys, particularly impact rollers, help absorb the impact of heavy or sharp-edged materials as they land on the conveyor belt. They cushion the impact, reducing the risk of belt damage and extending its lifespan. Roller pulleys also minimize friction between the belt and the pulley surface, reducing wear and tear on the belt and maintaining its integrity.
Material Centering and Stabilization: Certain roller pulley designs, such as tapered rollers, assist in centering and stabilizing materials on the conveyor belt. Tapered rollers gradually guide materials towards the center of the belt, preventing them from veering off-course or getting stuck along the edges.

roller pulley

How does a roller pulley assist in the smooth movement of materials on conveyors?

There are several key ways in which roller pulleys assist in ensuring the smooth movement of materials:

Reduced friction: Roller pulleys are designed to minimize friction between the conveyor belt and the pulley surface. This is achieved through the use of smooth, low-friction materials and proper lubrication. By reducing friction, the roller pulleys help to prevent excessive wear and tear on the belt, allowing it to move more easily.
Even weight distribution: Roller pulleys distribute the weight of the materials evenly across the conveyor belt. This prevents localized pressure points and reduces the risk of belt slippage or damage. The rotating motion of the roller pulleys also helps to disperse the load, ensuring that the materials are carried smoothly along the entire length of the conveyor.
Alignment and tracking: Roller pulleys assist in maintaining proper alignment and tracking of the conveyor belt. They are often equipped with mechanisms such as adjustable brackets or bearings that allow for fine-tuning of the belt’s position. This helps to prevent the belt from veering off course or becoming misaligned, which could lead to operational issues and material spillage.
Tension control: Roller pulleys are sometimes used in conjunction with tensioning devices to ensure the optimal tension of the conveyor belt. Proper tensioning is essential for preventing slippage and maintaining consistent movement. The roller pulleys, combined with tensioning mechanisms, help to keep the belt taut and stable, contributing to smooth material transport.

China wholesaler Miniature Plastic Roller Wheel Stainless Steel Conveyor Belt Pulley belt pulley
editor by CX

2023-12-01

China high quality Miniature Plastic Roller Wheel Stainless Steel Conveyor Belt Pulley double pulley

Product Description

Company Profile

ZheJiang CHINAMFG Bearing Co., Ltd. is affiliated to ZheJiang Kaidi Bearing Group – a specialized manufacturer of kinds of bearings for about 20 years.

Our Products

Processing Process

Packaging & Shipping

Our Activities

FAQ

1.Q:Do you know the Detail Size for the Bearing ?
A:Of Couse.We have a database for all kinds of Bearing.

2.Q: This Size of Bearing is common parts?
A:These are standard size bearing.

3.Q:Are you a factory or a Trade Company for Bearing ?
A:We are the factory.

4.Q:How many the MOQ of the Bearing?
A:1pcs accept for the standard size.
If you purchase the Non-Standard for BearingThe MOQ is 50pcs.

5.Q:Could you supply free sample of bearing for our test?
A:Yes,Free sample can be offer.

6.Q:Could you accept OEM and customize?
A:Yes, OEM is accepted and we can customize for you according to sample or drawing.

7.Q:Do you have stocks?
A:Yes, most of the bearings showing on alibaba are in stock,especialy big bearings.

Stefanie
ZheJiang CHINAMFG Bearing Co., Ltd.

Contact Angle:	15°
Aligning:	Non-Aligning Bearing
Separated:	Unseparated
Rows Number:	Single
Load Direction:	Thrust Bearing
Material:	Bearing Steel

Samples:	US$ 0.05/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

roller pulley

How do you select the right roller pulley configuration for a specific material handling task?

Identify Material Characteristics: Begin by understanding the characteristics of the materials being handled. Consider factors such as weight, size, shape, fragility, and surface properties. For example, heavy or bulky materials may require roller pulleys with higher load capacities, while fragile items may necessitate the use of cushioned or impact-resistant rollers.
Determine Conveyor Layout: Evaluate the layout and configuration of the conveyor system. Take into account factors such as straight sections, curves, inclines, declines, or any specific requirements for diverting or merging materials. Different roller pulley types, such as tapered rollers or grooved rollers, may be needed to accommodate specific layout features and ensure smooth material flow.
Consider Operational Environment: Assess the operational environment in which the roller pulleys will be used. Take into account factors such as temperature, humidity, presence of dust or debris, and exposure to corrosive substances. Some environments may require roller pulleys with special coatings or materials to withstand harsh conditions and prevent damage or premature wear.
Calculate Load Capacity and Speed: Determine the load capacity and desired speed of the conveyor system. This involves considering the weight and volume of the materials being transported, as well as the desired throughput. Select roller pulleys that can handle the anticipated load while maintaining efficient operation and preventing excessive wear.
Consider Special Requirements: Assess any special requirements or constraints specific to the material handling task. For example, if the task involves strict hygiene standards, roller pulleys made of materials suitable for cleanroom environments may be necessary. If noise reduction is a concern, selecting roller pulleys with noise-dampening features can be beneficial.
Consult Manufacturer Guidelines: Consult the guidelines and recommendations provided by roller pulley manufacturers. They often provide technical specifications, load capacity charts, and application guidelines for different roller pulley configurations. Manufacturers can offer valuable insights and expertise in selecting the most suitable roller pulleys for specific material handling tasks.

roller pulley

What role do roller pulleys play in controlling the direction and flow of materials?

Change of Direction: Roller pulleys are used to change the direction of the conveyor belt, allowing materials to move along curved or angled paths. By using a combination of different-sized roller pulleys and carefully designed conveyor geometry, materials can be smoothly redirected as needed.
Belt Tension and Tracking: Roller pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys, also known as snub or take-up pulleys, are used to apply tension to the belt, ensuring it remains properly aligned and taut. Tracking pulleys, such as crowned or V-shaped pulleys, assist in keeping the belt centered and preventing it from drifting off-course.
Controlled Material Flow: The arrangement and spacing of roller pulleys influence the material flow on the conveyor belt. By strategically positioning rollers, it is possible to create gentle inclines or declines, control the speed of material movement, and prevent material accumulation or blockages.
Impact and Damage Reduction: Roller pulleys, particularly impact rollers, help absorb the impact of heavy or sharp-edged materials as they land on the conveyor belt. They cushion the impact, reducing the risk of belt damage and extending its lifespan. Roller pulleys also minimize friction between the belt and the pulley surface, reducing wear and tear on the belt and maintaining its integrity.
Material Centering and Stabilization: Certain roller pulley designs, such as tapered rollers, assist in centering and stabilizing materials on the conveyor belt. Tapered rollers gradually guide materials towards the center of the belt, preventing them from veering off-course or getting stuck along the edges.

roller pulley

In which industries and applications are roller pulleys commonly used?

Roller pulleys are widely used in various industries and applications where there is a need for efficient material handling and movement. Here’s a detailed explanation:

Industries:

1. Manufacturing and Production: Roller pulleys are extensively used in manufacturing and production industries for conveyor systems that transport materials and products along assembly lines. They facilitate the smooth movement of items during processes such as sorting, packaging, and assembly.

2. Mining and Quarrying: Roller pulleys are commonly employed in mining and quarrying operations to transport bulk materials such as ores, coal, gravel, and sand. They are essential components in conveyor systems that facilitate the efficient extraction and transportation of mined materials.

3. Warehousing and Distribution: Roller pulleys play a crucial role in warehousing and distribution facilities, where they are used in conveyor systems to move goods, packages, and pallets. They enable efficient material flow, sorting, and loading/unloading operations in warehouses and distribution centers.

4. Agriculture and Food Processing: Roller pulleys are utilized in the agricultural sector for handling crops, grains, and feed. In food processing plants, they are essential for conveying and processing various food products such as fruits, vegetables, baked goods, and beverages.

5. Automotive and Aerospace: Roller pulleys find applications in the automotive and aerospace industries for assembly lines and material handling systems. They are used to transport components, parts, and finished products during manufacturing processes, ensuring smooth and efficient production operations.

6. Construction and Building Materials: Roller pulleys are employed in the construction industry for handling building materials such as concrete blocks, bricks, lumber, and pipes. They are utilized in conveyor systems for efficient material transport and placement at construction sites.

Applications:

1. Conveyor Systems: Roller pulleys are a fundamental component of conveyor systems used in various industries. They facilitate the movement of materials along belts or chains, enabling efficient material handling, sorting, and transportation.

2. Material Handling: Roller pulleys are used in applications involving manual or automated material handling, such as loading/unloading operations, pallet handling, and material transfer between different processing stages.

3. Sorting and Distribution: Roller pulleys are employed in sorting systems that separate items based on criteria such as size, weight, or destination. They enable precise and controlled movement of items along sorting lines.

4. Accumulation and Storage: Roller pulleys with built-in braking mechanisms are utilized in applications that require accumulation and storage of materials or products. They allow for controlled stopping and accumulation of items before further processing or distribution.

5. Power Transmission: In some applications, roller pulleys are used as part of power transmission systems, where they transfer rotational motion and power between different components or machinery.

6. Automated Guided Vehicles (AGVs): Roller pulleys are integrated into AGVs, which are autonomous vehicles used for material transport in industries such as warehousing, manufacturing, and logistics. The rollers enable smooth movement of the AGVs and efficient transfer of materials.

In summary, roller pulleys are commonly used in industries such as manufacturing, mining, warehousing, agriculture, automotive, aerospace, and construction. They find applications in conveyor systems, material handling, sorting and distribution, accumulation and storage, power transmission, and automated guided vehicles. Roller pulleys play a vital role in facilitating efficient material movement, improving productivity, and streamlining operations in a wide range of industries and applications.

China high quality Miniature Plastic Roller Wheel Stainless Steel Conveyor Belt Pulley double pulley
editor by CX

2023-12-01

China Professional Industrial Roller Belt Conveyor Parts CZPT Hot Vulcanized Rubber Lagging Belt Conveyor Drive Pulley for Cement with Great quality

Product Description

Detailed Photos

Application

Company Profile

Factory Profile

ZheJiang CHINAMFG Machinery Manufacturing Co.,LTD. is an innovative manufacturing enterprise specalizing in the production, design, sales and installation of bulk material conveying equipment.
   The company mainly provides belt conveyor, tubular belt conveyor, mobile belt conveyor, screw conveyor, Bucket Elevator, chain conveyor, scraper conveyor and other material handling conveying equipment. It also provides conveyor idlers rollers,conveyor drum pulleys,conveyor belts, belt cleaners,impact beds,take-up frame and other components.
   Juntong Conveyor has many years of experience in supplying to a diverse range of industries which includes coal, cement,steel iron, chemical,agricultural, power,mining, port, quarrying,mechanical & civil engineering, waste management & recycling.
   We have a professional R&D team with plenty technical patents.and we can produce conveyor products in different standards such as CEMA, JIS, ISO, AS, GB and so on. Also,our products have already qualified IS09001, CE, SGS, BV, MA certifications,In addition, CHINAMFG has established friendly and cooperative relationships with ZheJiang Material Handling Research Institute Co.,ltd( BMHRI), CHINAMFG Research Institute (CCRI), HangZhou University of Science and Technology (TYUST) , etc., so that the company’s research and development level has always been at the forefront of innovation in the field of bulk material transportation.CHINAMFG Conveyor has became a CHINAMFG brand with great reputation for providing total conveyor confidence.

Material:	Carbon Steel
Surface Treatment:	Polishing
Motor Type:	No
Installation:	Horizontal
Type:	Drive,Head,Bend,Snub,Tail,Take up,Crown,Driving
Surface:	Diamond,Chevron,Urethane,Ceramic,Plain,Smooth

Customization:	Available \| Customized Request

roller pulley

How do roller pulleys enhance the reliability and performance of conveyor systems?

Roller pulleys play a crucial role in enhancing the reliability and performance of conveyor systems. Here are several ways in which they contribute to the overall efficiency and effectiveness of these systems:

Smooth Material Handling: Roller pulleys provide a smooth and controlled surface for materials to move along the conveyor system. The rotating rollers minimize friction and resistance, allowing for efficient and consistent material flow. This smooth handling reduces the risk of jams, bottlenecks, and product damage, resulting in improved operational reliability.
Load Distribution: Roller pulleys distribute the weight of the conveyed materials across multiple rollers, evenly distributing the load. This load distribution prevents excessive stress on individual rollers, bearings, and other conveyor components. By distributing the load, roller pulleys help maintain the integrity of the conveyor system, minimize wear and tear, and extend the overall lifespan of the equipment.
Reduced Power Requirements: The low rolling resistance provided by roller pulleys reduces the power requirements of the conveyor system. With less energy needed to move materials along the conveyor, the system operates more efficiently, resulting in lower energy consumption and reduced operating costs.
Flexibility and Adaptability: Roller pulleys offer flexibility and adaptability in conveyor system design. They can be configured to accommodate various layouts, including straight sections, curves, and inclines. Roller pulleys with specialized features, such as tapered rollers or grooved rollers, can be utilized to handle specific material handling requirements. This adaptability allows for the efficient customization of conveyor systems to suit different applications and operational needs.
Easy Maintenance: Roller pulleys are designed for easy maintenance and replacement. They are typically accessible and can be quickly replaced when necessary. Routine maintenance tasks, such as lubrication or cleaning, can be performed efficiently, minimizing downtime and maximizing the availability of the conveyor system.
Compatibility with Automation: Roller pulleys are compatible with various automation technologies, such as robotics and automated guided vehicles (AGVs). They can seamlessly integrate with these systems, enabling the automation of material handling processes. Roller pulleys ensure precise movement and alignment, allowing for smooth interaction between the conveyor system and automated equipment.
Scalability: Roller pulleys facilitate the scalability of conveyor systems. Additional roller pulleys can be easily incorporated to extend the length of the conveyor or accommodate increased material flow. This scalability allows for the efficient expansion or modification of conveyor systems as operational requirements evolve.

By providing smooth material handling, load distribution, reduced power requirements, flexibility, easy maintenance, compatibility with automation, and scalability, roller pulleys significantly enhance the reliability and performance of conveyor systems. They optimize material flow, minimize downtime, and contribute to the overall productivity of logistics and manufacturing operations.

roller pulley

What role do roller pulleys play in controlling the direction and flow of materials?

Change of Direction: Roller pulleys are used to change the direction of the conveyor belt, allowing materials to move along curved or angled paths. By using a combination of different-sized roller pulleys and carefully designed conveyor geometry, materials can be smoothly redirected as needed.
Belt Tension and Tracking: Roller pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys, also known as snub or take-up pulleys, are used to apply tension to the belt, ensuring it remains properly aligned and taut. Tracking pulleys, such as crowned or V-shaped pulleys, assist in keeping the belt centered and preventing it from drifting off-course.
Controlled Material Flow: The arrangement and spacing of roller pulleys influence the material flow on the conveyor belt. By strategically positioning rollers, it is possible to create gentle inclines or declines, control the speed of material movement, and prevent material accumulation or blockages.
Impact and Damage Reduction: Roller pulleys, particularly impact rollers, help absorb the impact of heavy or sharp-edged materials as they land on the conveyor belt. They cushion the impact, reducing the risk of belt damage and extending its lifespan. Roller pulleys also minimize friction between the belt and the pulley surface, reducing wear and tear on the belt and maintaining its integrity.
Material Centering and Stabilization: Certain roller pulley designs, such as tapered rollers, assist in centering and stabilizing materials on the conveyor belt. Tapered rollers gradually guide materials towards the center of the belt, preventing them from veering off-course or getting stuck along the edges.

roller pulley

What is a roller pulley, and how is it used in material handling and conveyor systems?

A roller pulley is a specific type of pulley commonly used in material handling and conveyor systems. Here’s a detailed explanation:

Definition: A roller pulley, also known as a conveyor roller, is a cylindrical component with a built-in bearing or bushing that rotates around a central axis. It features a series of rollers or wheels along its length, which enable smooth movement and support the weight of conveyed materials.

Usage in Material Handling and Conveyor Systems:

1. Load Support: Roller pulleys are primarily used to support and transport various types of loads in material handling and conveyor systems. The rollers on the pulley provide a rolling surface for items to move along, reducing friction and facilitating the smooth flow of materials. They are commonly employed in industries such as manufacturing, distribution centers, airports, and warehouses.

2. Conveyor Belt Support: Roller pulleys are often used in conjunction with conveyor belts. The pulleys support the belt, which is looped around them, and facilitate the movement of the belt and thematerials being conveyed. The rollers on the pulley minimize the contact area between the belt and pulley, reducing friction and allowing for efficient and reliable belt motion.

3. Directional Control: Roller pulleys can also be utilized to control the direction of material flow in conveyor systems. By strategically positioning the roller pulleys, curves, turns, and changes in direction can be introduced into the conveyor path. This enables the efficient routing of materials and allows conveyor systems to navigate through complex layouts and spaces.

4. Accumulation and Sorting: Roller pulleys can be designed with specific features to facilitate accumulation and sorting of materials. For example, accumulation roller pulleys may have a low-friction surface or be equipped with brake mechanisms to temporarily stop or slow down the flow of materials. Sorting roller pulleys may have dividers or guides to redirect items to different output lanes based on predetermined criteria.

Benefits of Roller Pulleys:

1. Smooth and Efficient Material Flow: The rollers on a roller pulley provide low-friction surfaces, allowing materials to flow smoothly and minimizing the effort required for movement. This results in efficient and reliable material handling in conveyor systems.

2. Load Bearing Capacity: Roller pulleys are designed to support heavy loads, making them suitable for material handling applications that involve transporting bulky or weighty items. The robust construction and load-bearing capabilities of roller pulleys ensure reliable and safe operation.

3. Flexibility and Adaptability: Roller pulleys offer flexibility in terms of conveyor system design and layout. They can be configured to accommodate various conveyor widths, lengths, and configurations, allowing for customization to suit specific material handling requirements.

4. Durability: Roller pulleys are typically constructed from durable materials such as steel or high-strength plastics. This ensures their longevity and ability to withstand heavy usage and harsh operating conditions.

In summary, a roller pulley is a specialized pulley component utilized in material handling and conveyor systems. It supports loads, facilitates the movement of conveyor belts, controls material flow direction, and enables accumulation and sorting. Roller pulleys offer benefits such as smooth material flow, high load-bearing capacity, flexibility in system design, and durability, making them integral to efficient and reliable material handling operations.

China Professional Industrial Roller Belt Conveyor Parts CZPT Hot Vulcanized Rubber Lagging Belt Conveyor Drive Pulley for Cement with Great quality
editor by CX

2023-11-28

China Custom Composite Belt Conveyor High Performance Roller Belt Pulley with high quality

Product Description

Composite material synthesized with high-performance epoxy resin and aramid reinforcing fibers and high-strength mineral fillers. Adding nano-scale mineral fillers increases hardness while ensuring more uniform surface properties. High-safety fiber-reinforced composite materials have high mechanical strength and are not easily damaged.

The raw materials are imported from foreign advanced products, and advanced composite material encapsulation technology is adopted. Specifically for soft calendering. Developed proprietary material formula.

Our Advantages

FAQ

FAQ
Q: Are you a manufacturer?
A: Yes, we can provide you with professional production and processing.

Q: How to install the machine?
A: We can help the installation by video, email, picture. For large projects, we can arrange for our workers to help you install in your country.

Q: How do you package the product?
A: Usually as export standard packing or as your request.

Q: What is your available shipping port?
A: HangZhou Port, ZheJiang Port and so on.

Q: Can it be customized?
A: Yes, according to the detailed drawings you provide

Material:	Epoxy Resin;Aramid Reinforcing Fibers
Usage:	Printing and Dyeing Roller, Papermaking Rubber Roller, Industrial, Printing, Printing Rollers
Roller Surface Material:	Polyurethane Resins
Rubber Roller Core Structure:	Heavy Roller
Rubber Hardness:	Hard Rubber Roller
Configuration of Surface:	The Pattern Roller

Customization:	Available \| Customized Request

roller pulley

Are there different types of roller pulleys, and how do they vary in applications?

Gravity Roller Pulleys: Gravity roller pulleys are used in gravity conveyor systems, where materials move along the conveyor through the force of gravity. These pulleys typically have a series of cylindrical rollers that are evenly spaced and positioned at a slight decline. Gravity roller pulleys are commonly employed in applications where lightweight or non-powered materials, such as cartons, packages, or loose items, need to be transported.
Powered Roller Pulleys: Powered roller pulleys are utilized in powered conveyor systems, where external power sources, such as motors or engines, drive the movement of the conveyor belt. These pulleys are usually motor-driven and contribute to the propulsion of the belt, providing the necessary force to transport materials. Powered roller pulleys are suitable for handling heavier loads, bulk materials, or items that require controlled movement and precise positioning.
Tapered Roller Pulleys: Tapered roller pulleys have conical-shaped rollers that gradually decrease in diameter from one end to the other. The tapered design allows for smooth and controlled material flow. These pulleys are often used in applications where there is a need to merge or divert materials from one conveyor line to another. The tapered shape of the rollers facilitates the gradual adjustment of the material’s direction, ensuring accurate sorting and distribution.
Idler Roller Pulleys: Idler roller pulleys are used as support rollers to maintain tension and alignment in conveyor systems. These pulleys are not motor-driven and are typically positioned in areas where the belt changes direction or wraps around other components. Idler roller pulleys help reduce belt sagging, maintain proper belt tension, and prevent misalignment, ensuring smooth operation and extending the life of the conveyor belt.
Grooved Roller Pulleys: Grooved roller pulleys have specially designed grooves or channels on the surface of the rollers. These grooves provide better traction and grip on the conveyor belt, preventing slippage and ensuring reliable material transportation. Grooved roller pulleys are commonly used in applications where there is a need to move materials at an incline or decline, or when handling materials with high friction properties.
Impact Roller Pulleys: Impact roller pulleys are designed to withstand the impact and shock caused by heavy or abrasive materials. These pulleys have reinforced construction and are often equipped with rubber discs or shock-absorbing components to minimize the damage caused by the impact of materials during loading or unloading. Impact roller pulleys are commonly used in applications such as mining, quarrying, or industries involving heavy-duty material handling.

roller pulley

Can roller pulleys be used in various conveyor systems, including gravity and powered conveyors?

Gravity Conveyors: In gravity conveyors, roller pulleys are often used to facilitate the movement of materials using the force of gravity. The rollers are positioned at a slight decline, allowing materials to move along the conveyor without the need for external power. Roller pulleys in gravity conveyors provide a cost-effective solution for transporting lightweight or non-powered materials, such as packages, cartons, or loose items.
Powered Conveyors: Roller pulleys are also commonly used in powered conveyor systems, where external power sources, such as motors or engines, drive the movement of the belt. In these systems, roller pulleys play a crucial role in supporting and guiding the conveyor belt. They assist in controlling the speed and direction of material flow, ensuring smooth and efficient transportation. Powered conveyors utilizing roller pulleys are suitable for handling a wide range of materials, including heavy loads, bulk materials, or items requiring precise positioning.
Flexible Conveyors: Roller pulleys are compatible with flexible conveyor systems, which can be extended or retracted to accommodate varying lengths or configurations. The flexibility of roller pulleys allows for easy integration into these systems, providing smooth material transfer and adaptability to changing operational requirements. Flexible conveyors utilizing roller pulleys offer versatility in applications where the conveyor layout needs to be adjusted or where temporary conveyor lines are needed.
Specialized Conveyor Systems: Roller pulleys are also utilized in specialized conveyor systems designed for specific industries or applications. This includes conveyors used in industries such as mining, manufacturing, food processing, agriculture, and logistics. Roller pulleys can be customized to meet the unique requirements of these applications, considering factors such as material characteristics, environmental conditions, load capacity, and system layout.

roller pulley

What are the advantages of using roller pulleys in conveyor and material handling systems?

Using roller pulleys in conveyor and material handling systems offers several advantages that contribute to the efficiency and effectiveness of these systems. Here are some key advantages:

Smooth Material Movement: Roller pulleys facilitate the smooth movement of materials along the conveyor belt. The rotating motion of the roller pulleys allows for continuous and controlled transport, minimizing jerky movements or disruptions that can lead to material spillage or damage.
Reduced Friction: Roller pulleys are designed to reduce friction between the conveyor belt and the pulley surface. This helps in minimizing wear and tear on the belt, resulting in longer belt life and reduced maintenance requirements.
Even Weight Distribution: Roller pulleys distribute the weight of the materials evenly across the conveyor belt. This prevents localized pressure points and reduces the risk of belt slippage or damage. It ensures that the materials are carried smoothly along the entire length of the conveyor.
Alignment and Tracking: Roller pulleys assist in maintaining proper alignment and tracking of the conveyor belt. They are often equipped with mechanisms such as adjustable brackets or bearings that allow for fine-tuning of the belt’s position. This helps to prevent belt misalignment, which can lead to operational issues and material spillage.
Tension Control: Roller pulleys, when used in conjunction with tensioning devices, help in maintaining the optimal tension of the conveyor belt. Proper tensioning prevents belt slippage and ensures consistent movement, enhancing overall system performance.
Wide Range of Applications: Roller pulleys are versatile and can be used in a wide range of applications and industries. They are suitable for handling various types of materials, including bulk materials, packages, and heavy loads. Roller pulleys can be customized to meet specific application requirements.
Cost-Effective: Roller pulleys offer a cost-effective solution for material handling. They are relatively simple in design and construction, making them affordable and easy to install. Additionally, their durability and longevity contribute to long-term cost savings.

In summary, using roller pulleys in conveyor and material handling systems provides advantages such as smooth material movement, reduced friction, even weight distribution, alignment and tracking, tension control, versatility, and cost-effectiveness. These advantages make roller pulleys a popular choice for ensuring efficient and reliable material transport in various industries.

China Custom Composite Belt Conveyor High Performance Roller Belt Pulley with high quality
editor by CX

2023-11-21

China Professional Belt Conveyor Carrier Roller Idler Impact Roller Idler Rubber Cover Conveyor Roller Drive Pulley pulley puller

Product Description

belt conveyor carrier roller idler impact roller idler rubber cover conveyor roller drive pulley
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
Rolls do the most important work in a rolling mill. They constitute a very important component of the running cost of the rolling mill. Hence, it is necessary that optimum performance is obtained from the rolls. Rolls come in a wide variety of sizes, the smallest roll weighs only a few kilograms, the heaviest around 250 tons a piece, and the variety of grades used is also wide, from ductile iron (spheroidal graphite iron) to tungsten carbide, covering all kinds of tool steels and special steels, used only for rolls. Roll properties include blend of hardness and strength as well as resistance to thermal cracking, shock loading, and wear.

Product Name	Conveyor Pulley
Size	Customized
Color	Customized
Technology	Forging
Surface Treament	Paint Spraying, Grind Machining, Heat Treatment
Material	Alloy steel, Carbon steel, Carburizing steel, Quenched and Tempered steel
Inspection	Chemical Composition Test, Ultrasonic Test, Penetration Test, Radiographic Test, Magnetic Test, Tensile Strength Test, Impact Test, Hardness Test, Dimension Test
Payment	L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time	4 weeks

Chemical Component

C	Si	Mn	Cr	Ni	Mo	HS	Mpa
0.50-0.60	≤0.40	0.50-0.80	0.50-0.80	1.40-1.80	0.15-0.30	55-58	≥1200
0.40-0.47	0.40-0.70	0.40-0.60	1.50-2.00	0.80-1.20	0.80-1.20	54-56	≥1200
0.32-0.42	0.80-1.20	≤0.40	4.50-5.50	1.60-2.40	2.00
0.35-0.45	0.80-1.20	0.25-0.70	3.00-3.75

Manufacturing Technique

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?

Material:	Steel
Application:	Chemical Industry, Mining Transport
Structure:	Ordinary Roller
Bearing Type:	Double Sealed Bearing
Type:	Parallel Conveyor Idler
Transport Package:	Standard Packing

roller pulley

How do you select the right roller pulley configuration for a specific material handling task?

Identify Material Characteristics: Begin by understanding the characteristics of the materials being handled. Consider factors such as weight, size, shape, fragility, and surface properties. For example, heavy or bulky materials may require roller pulleys with higher load capacities, while fragile items may necessitate the use of cushioned or impact-resistant rollers.
Determine Conveyor Layout: Evaluate the layout and configuration of the conveyor system. Take into account factors such as straight sections, curves, inclines, declines, or any specific requirements for diverting or merging materials. Different roller pulley types, such as tapered rollers or grooved rollers, may be needed to accommodate specific layout features and ensure smooth material flow.
Consider Operational Environment: Assess the operational environment in which the roller pulleys will be used. Take into account factors such as temperature, humidity, presence of dust or debris, and exposure to corrosive substances. Some environments may require roller pulleys with special coatings or materials to withstand harsh conditions and prevent damage or premature wear.
Calculate Load Capacity and Speed: Determine the load capacity and desired speed of the conveyor system. This involves considering the weight and volume of the materials being transported, as well as the desired throughput. Select roller pulleys that can handle the anticipated load while maintaining efficient operation and preventing excessive wear.
Consider Special Requirements: Assess any special requirements or constraints specific to the material handling task. For example, if the task involves strict hygiene standards, roller pulleys made of materials suitable for cleanroom environments may be necessary. If noise reduction is a concern, selecting roller pulleys with noise-dampening features can be beneficial.
Consult Manufacturer Guidelines: Consult the guidelines and recommendations provided by roller pulley manufacturers. They often provide technical specifications, load capacity charts, and application guidelines for different roller pulley configurations. Manufacturers can offer valuable insights and expertise in selecting the most suitable roller pulleys for specific material handling tasks.

roller pulley

What role do roller pulleys play in controlling the direction and flow of materials?

Change of Direction: Roller pulleys are used to change the direction of the conveyor belt, allowing materials to move along curved or angled paths. By using a combination of different-sized roller pulleys and carefully designed conveyor geometry, materials can be smoothly redirected as needed.
Belt Tension and Tracking: Roller pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys, also known as snub or take-up pulleys, are used to apply tension to the belt, ensuring it remains properly aligned and taut. Tracking pulleys, such as crowned or V-shaped pulleys, assist in keeping the belt centered and preventing it from drifting off-course.
Controlled Material Flow: The arrangement and spacing of roller pulleys influence the material flow on the conveyor belt. By strategically positioning rollers, it is possible to create gentle inclines or declines, control the speed of material movement, and prevent material accumulation or blockages.
Impact and Damage Reduction: Roller pulleys, particularly impact rollers, help absorb the impact of heavy or sharp-edged materials as they land on the conveyor belt. They cushion the impact, reducing the risk of belt damage and extending its lifespan. Roller pulleys also minimize friction between the belt and the pulley surface, reducing wear and tear on the belt and maintaining its integrity.
Material Centering and Stabilization: Certain roller pulley designs, such as tapered rollers, assist in centering and stabilizing materials on the conveyor belt. Tapered rollers gradually guide materials towards the center of the belt, preventing them from veering off-course or getting stuck along the edges.

roller pulley

How does a roller pulley assist in the smooth movement of materials on conveyors?

There are several key ways in which roller pulleys assist in ensuring the smooth movement of materials:

Reduced friction: Roller pulleys are designed to minimize friction between the conveyor belt and the pulley surface. This is achieved through the use of smooth, low-friction materials and proper lubrication. By reducing friction, the roller pulleys help to prevent excessive wear and tear on the belt, allowing it to move more easily.
Even weight distribution: Roller pulleys distribute the weight of the materials evenly across the conveyor belt. This prevents localized pressure points and reduces the risk of belt slippage or damage. The rotating motion of the roller pulleys also helps to disperse the load, ensuring that the materials are carried smoothly along the entire length of the conveyor.
Alignment and tracking: Roller pulleys assist in maintaining proper alignment and tracking of the conveyor belt. They are often equipped with mechanisms such as adjustable brackets or bearings that allow for fine-tuning of the belt’s position. This helps to prevent the belt from veering off course or becoming misaligned, which could lead to operational issues and material spillage.
Tension control: Roller pulleys are sometimes used in conjunction with tensioning devices to ensure the optimal tension of the conveyor belt. Proper tensioning is essential for preventing slippage and maintaining consistent movement. The roller pulleys, combined with tensioning mechanisms, help to keep the belt taut and stable, contributing to smooth material transport.

China Professional Belt Conveyor Carrier Roller Idler Impact Roller Idler Rubber Cover Conveyor Roller Drive Pulley pulley puller
editor by CX

2023-11-18

China OEM Rare Earth Magnetic Roller Belt Conveyor Head Pulley pulley belt

Product Description

General Description

Magnetic Head Pulleys provide continuous protection against Tramp Iron contamination of both large and fine metal particles. The units provide maximum, continuous protection against tramp iron contamination in the processing of materials such as chemicals, plastics, grains, food products, ceramic, and coal.
1. The drum body can be made from cheap ferrite magnets. The max magnetic strength can be up to 15000GS if made from powerful rare earth magnets.

2. Surface material is 304 or 316L stainless steel which is in good corrosion resistance.

3. No electric power required for magnetic field generation.

4. A special design for 2 ends of the pulley is in order to connect with a motor.

5. An automatic separation system can be formed if the pulley works together with the conveyor.

6. Special requirements can be custom made.

Model	Bore Diameter D mm	Adapt Bandwidth B mm	Tube Length L mm	Highest Cylinder Induction Strength GS	rube Length L mm	Powder Iron Removal Powder T/h	Weight kg	A	LI	K	dΦ	h	b
CTZ-32/40	320	400	500	1500~8000	0.8	10	120	728	1571	100	50	53.5	14
CTZ-32/50	320	500	600	1500~8000	1	15	150	850	1115	115	50	53.5	14
CTZ-40/50	400	500	600	1500~8000	2	20	240	850	1350	115	55	60	16
CTZ-50/50	500	500	600	1500~8000	3.5	30	360	850	1350	115	55	60	16
CTZ-32/65	320	650	750	1500~8000	2	20	210	1000	1350		55	60	16
CTZ-40/65	400	650	750	1500~8000	2.8	30	350	1000	1630	135	55	60	16
CTZ-50/65	500	650	750	1500~8000	4.5	40	420	1000	1630	135	60	64	18
CTZ-63/65	630	650	750	1500~8000	7	45	830	1000	1630	135	90	97	24
CTZ-40/80	400	800	750	1500~8000	8	55	470	1300	1730	175	70	76	20
CTZ-50/80	500	800	950	1500~8000	10	65	600	1300	1730	175	70	76	20
CTZ-63/80	630	800	950	1500~8000	80	800	1300	1300	2000	175	70	76	20
CTZ-80/80	800	800	950	1500~8000	12	100	980	1300	2000	175	90	97	24
CTZ-63/100	630	1000	1150	1500~8000	12	120	1200	1300	2000	175	90	97	24
CTZ-80/100	800	1000	1150	1500~8000	15	140	1300	1500		215	110	119	32
CTZ-100/120	1000	1200	1400	1500~8000	20	180	1580	1750	2270	255	130	140	36
CTZ-125/140	1250	1400	1600	1500~8000	30	250	1950	2000	2555	275	150	161	40

Inlet and outlet sizes and specifications can be customized according to customer requirements.

Options

Crowned face
Lagging
Choice of the fixed shaft, fixed bore hubs, or taper lock hubs
Rare Earth magnets

Application

They always are placed at the head of the conveyor belt to separate iron particle, iron scrap, tramp iron and other ferromagnetic objects from more bulk dry material flow such as iron ore, grain, sand, gravel, plastics, wood, waste, cullet, rubber, etc

Package

Type:	Magnetic Separator
Voltage:	440V
Weight:	1T
Material:	Casting Steel
Material Feature:	Oil Resistant
Certification:	ISO9001:2008, ISO9001:2000, CE

Samples:	US$ 2800/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

roller pulley

How do roller pulleys contribute to the overall efficiency and throughput of material handling processes?

Smooth Material Flow: Roller pulleys provide a smooth and controlled surface for materials to move along the conveyor system. The rotating rollers minimize friction and resistance, allowing for efficient and consistent material flow. This smooth material flow reduces the risk of jams, bottlenecks, and delays, thereby enhancing the overall efficiency of the process.
Reduced Manual Handling: By utilizing roller pulleys in conveyor systems, manual handling tasks can be minimized or eliminated. Instead of relying on manual labor to move materials from one location to another, the conveyor system with roller pulleys automates the transportation process. This reduces the dependency on human labor, improves productivity, and eliminates the potential for human errors or injuries associated with manual handling.
Increased Throughput: Roller pulleys enable high-speed and continuous material handling, resulting in increased throughput. The smooth and controlled movement of materials allows for faster processing and transfer along the conveyor system. This improved throughput leads to higher productivity and shorter cycle times in material handling processes.
Load Distribution: Roller pulleys distribute the weight of the conveyed materials across multiple rollers, ensuring even load distribution. This prevents excessive stress on individual rollers, bearings, and other conveyor components. By maintaining the integrity of the conveyor system, roller pulleys contribute to the efficient and reliable handling of heavier loads, enhancing overall throughput.
Flexibility and Adaptability: Roller pulleys offer flexibility and adaptability in conveyor system design. They can be configured to accommodate various layouts, including straight sections, curves, and inclines. Roller pulleys with specialized features, such as tapered rollers or grooved rollers, can be utilized to handle specific material handling requirements. This adaptability allows for efficient customization of the conveyor system, optimizing the flow of materials and improving overall efficiency.
Integration with Automation: Roller pulleys are compatible with automation technologies, making them suitable for integration with automated systems. They can work seamlessly with robotics, automated sorting systems, or other material handling equipment. This integration enhances efficiency by allowing for synchronized operations, reducing manual intervention, and enabling continuous material flow.
Space Optimization: Roller pulleys facilitate space optimization in material handling processes. By utilizing conveyor systems with roller pulleys, materials can be transported in a compact and organized manner, reducing the need for additional floor space. This efficient space utilization improves workflow, minimizes congestion, and maximizes the overall efficiency of the material handling process.

roller pulley

What is the significance of proper roller spacing and alignment in roller pulley systems?

Proper roller spacing and alignment in roller pulley systems are of significant importance for the smooth and efficient operation of conveyor systems. Here’s why:

Material Stability: Proper roller spacing ensures that materials on the conveyor belt remain stable and properly supported. When the rollers are appropriately spaced, the weight of the materials is evenly distributed, minimizing the risk of material spillage or uneven loading. This improves the overall stability of the conveyed items, reducing the chances of jams, blockages, or damage during transportation.
Belt Support: Correct roller spacing provides adequate support to the conveyor belt. Insufficient roller spacing can result in excessive sagging or stretching of the belt, leading to increased friction, wear, and potential belt misalignment. On the other hand, excessive roller spacing can cause the belt to become taut, leading to increased tension and potential damage. Proper roller spacing ensures optimal belt support, contributing to its longevity and reliable performance.
Prevention of Material Buildup: Incorrect roller spacing can result in material buildup between the rollers or along the edges of the belt. This buildup can cause material accumulation, belt slippage, or even belt damage. By maintaining proper roller spacing, the risk of material buildup is minimized, ensuring smooth material flow and preventing operational disruptions.
Belt Tracking: Proper roller alignment plays a crucial role in belt tracking. Misaligned rollers can cause the belt to veer off-course, leading to belt mistracking, potential damage, and increased wear. Well-aligned rollers promote consistent belt tracking, ensuring that the belt stays centered and properly guided along the conveyor path.
Reduced Friction and Wear: When roller pulleys are correctly aligned, the contact between the belt and the rollers is optimized, reducing friction and wear. Misaligned rollers can cause the belt to rub against the edges or surfaces of the pulleys, resulting in increased friction, heat generation, and accelerated belt wear. Proper roller alignment minimizes these issues, extending the lifespan of the belt and reducing maintenance requirements.
System Efficiency: Proper roller spacing and alignment contribute to the overall efficiency of the conveyor system. When materials flow smoothly, without jams or interruptions caused by improper spacing or misaligned rollers, the system can operate at its designed capacity. This improves productivity, reduces downtime, and enhances the overall performance of the material handling process.

roller pulley

In which industries and applications are roller pulleys commonly used?

Roller pulleys are widely used in various industries and applications where there is a need for efficient material handling and movement. Here’s a detailed explanation:

Industries:

Applications:

5. Power Transmission: In some applications, roller pulleys are used as part of power transmission systems, where they transfer rotational motion and power between different components or machinery.

China OEM Rare Earth Magnetic Roller Belt Conveyor Head Pulley pulley belt
editor by CX

2023-11-17

Product Description

What safety considerations should be kept in mind when working with roller pulleys?

What role do roller pulleys play in controlling the direction and flow of materials?

What types of rollers are typically used with roller pulleys?

Product Description

Snub PulleySnub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

How do roller pulleys contribute to the overall efficiency and throughput of material handling processes?

What is the significance of proper roller spacing and alignment in roller pulley systems?

Can you explain the key components and design features of a roller pulley?

Product Description

Are there different types of roller pulleys, and how do they vary in applications?

Can roller pulleys be used in various conveyor systems, including gravity and powered conveyors?

How does a roller pulley assist in the smooth movement of materials on conveyors?

Product Description

Can roller pulleys be retrofitted into existing conveyor systems for improvements?

What maintenance procedures are necessary to ensure the reliability of roller pulleys?

How does the design of rollers on a roller pulley impact its performance?

Product Description

How do you select the right roller pulley configuration for a specific material handling task?

What role do roller pulleys play in controlling the direction and flow of materials?

How does a roller pulley assist in the smooth movement of materials on conveyors?

Product Description

How do you select the right roller pulley configuration for a specific material handling task?

What role do roller pulleys play in controlling the direction and flow of materials?

In which industries and applications are roller pulleys commonly used?

Product Description

How do roller pulleys enhance the reliability and performance of conveyor systems?

What role do roller pulleys play in controlling the direction and flow of materials?

What is a roller pulley, and how is it used in material handling and conveyor systems?

Product Description

Are there different types of roller pulleys, and how do they vary in applications?

Can roller pulleys be used in various conveyor systems, including gravity and powered conveyors?

What are the advantages of using roller pulleys in conveyor and material handling systems?

Product Description

How do you select the right roller pulley configuration for a specific material handling task?

What role do roller pulleys play in controlling the direction and flow of materials?

How does a roller pulley assist in the smooth movement of materials on conveyors?

Product Description

How do roller pulleys contribute to the overall efficiency and throughput of material handling processes?

What is the significance of proper roller spacing and alignment in roller pulley systems?

In which industries and applications are roller pulleys commonly used?

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.