Product Description
Favourable Price Ceramic Xihu (West Lake) Dis. Wire Drawing Conveyor Roller Coil Winder Pulley
Product Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.
3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.
Product Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.
Service:
1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.
2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.
Advantages :
1.Easy to be installed
2.Low coefficient of frictio
3. High speed running bearing
4.High quality and competitive prices
Specifications of wire guide pulley ( ± 0.5mm)
| Model | A | B | C | D | E |
| HT1001 | 20 | 15 | 3 | 4.8 | 3 |
| HT1002 | 28.7 | 20 | 4/5 | 6.4 | 4 |
| HT1003 | 30.4 | 15 | 3 | 10 | 3 |
| HT1004 | 40 | 20 | 4/5 | 15 | 3 |
| HT1005 | 45 | 30 | 5/6 | 10 | 6 |
| HT1006 | 60 | 40 | 8/10 | 13 | 7 |
| HT1007 | 60 | 40 | 6/8 | 18 | 6 |
| HT1008 | 79.2 | 50 | 10 | 15 | 9 |
| HT1009 | 80.5 | 40 | 8 | 25 | 7 |
| HT1571 | 100 | 50 | 10 | 29.5 | 9 |
Company profile
HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.
We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.
We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you!
FAQ
1. How can I get a quotation?
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
2. How can I get a sample?
As the price confirmed, you can require for samples.
3. Can you do the design for us?
Yes, we have our factory and we can make OEM order.
4. How long can I expect to get the sample?
Normally it takes 7-15days to produce the sample.
5. What about the lead time for mass production?
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us. Thanks for visiting our website!O(∩_∩)O
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| Classification: | Wire Guide Pulley |
|---|---|
| Match Machine: | Spinning Equipment |
| Material: | Plastic, Metal, Ceramic |
| Processing Level: | Super Precision Finishing |
| Mechanical Process: | Grinding |
| Certification: | CE, ISO9001: 2000 |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety considerations should be kept in mind when working with roller pulleys?
Working with roller pulleys involves certain safety considerations to prevent accidents and ensure the well-being of personnel. Here are some important safety guidelines to keep in mind:
- Proper Guarding: Roller pulleys should be adequately guarded to prevent accidental contact with moving parts. Install physical barriers, such as safety covers or guards, to prevent operators or maintenance personnel from coming into contact with the rotating rollers. Guards should be securely in place and designed to prevent unintended access while still allowing for necessary maintenance and inspection.
- Lockout/Tagout Procedures: Implement proper lockout/tagout procedures when performing maintenance, repairs, or adjustments on roller pulleys or the conveyor system. Lockout/tagout procedures ensure that power sources are isolated, machinery is de-energized, and appropriate warning tags are placed to prevent accidental startup or movement of the conveyor system during maintenance activities.
- Training and Education: Provide comprehensive training to operators and maintenance personnel regarding the safe operation and maintenance of roller pulleys. Ensure that they are familiar with the potential hazards associated with roller pulleys and are trained in safe work practices, including proper procedures for starting, stopping, and clearing material jams.
- Personal Protective Equipment (PPE): Mandate the use of suitable personal protective equipment, such as safety glasses, gloves, and appropriate footwear, when working with roller pulleys. PPE helps protect against potential hazards, such as flying debris, pinch points, or entanglement risks.
- Regular Inspection and Maintenance: Conduct regular inspections of roller pulleys and the conveyor system to identify any signs of wear, damage, or misalignment. Maintain a schedule for routine maintenance, lubrication, and adjustment of roller pulleys to ensure smooth operation and prevent unexpected failures.
- Safe Material Handling Practices: Promote safe material handling practices to prevent accidents related to loading, unloading, or interacting with the conveyor system. Ensure that personnel are trained in proper lifting techniques, understand weight limits, and follow safe procedures for loading and unloading materials onto the conveyor system.
- Clear Communication: Establish clear communication protocols to convey safety instructions, warnings, and emergency procedures related to the operation of roller pulleys. Display safety signs, labels, and instructions in prominent locations to remind personnel of safety precautions and emergency contact information.
It is crucial to prioritize safety when working with roller pulleys to prevent injuries and maintain a safe working environment. Adhering to these safety considerations and implementing appropriate measures will help minimize the risks associated with roller pulley operations.
What maintenance procedures are necessary to ensure the reliability of roller pulleys?
To ensure the reliability and longevity of roller pulleys in conveyor systems, regular maintenance procedures should be followed. Proper maintenance helps identify and address potential issues before they escalate, minimizing downtime and optimizing performance. Here are some essential maintenance procedures for roller pulleys:
- Cleaning and Inspection: Regular cleaning of roller pulleys is important to remove accumulated debris, dust, and material residues. Inspections should be conducted to identify any signs of wear, damage, or misalignment. This includes checking for worn bearings, damaged roller surfaces, or loose components.
- Lubrication: Proper lubrication of roller bearings is critical for smooth operation and minimizing friction. Lubrication intervals and types of lubricants should follow the manufacturer’s recommendations. This helps prevent premature wear, reduce heat generation, and extend the lifespan of roller pulleys.
- Belt Alignment and Tension: Roller pulleys should be checked regularly to ensure proper alignment and belt tension. Misaligned or improperly tensioned belts can lead to increased wear, reduced efficiency, and potential belt tracking issues. Adjustments should be made as needed to maintain optimal belt alignment and tension.
- Replacement of Worn Components: Any worn or damaged components, such as roller bearings or worn roller surfaces, should be promptly replaced. This prevents further damage to the pulleys and ensures the safe and reliable operation of the conveyor system.
- Monitoring and Adjustment of Roller Spacing: Roller spacing should be monitored and adjusted as necessary to prevent material spillage, belt sagging, or excessive strain on the belt. Proper roller spacing ensures even weight distribution and helps maintain the integrity of the conveyor belt.
- Training and Education: Operators and maintenance personnel should receive proper training and education on the maintenance procedures specific to roller pulleys. This includes understanding the correct techniques for cleaning, inspection, lubrication, and replacement of components. Regular training sessions can help ensure that maintenance tasks are performed correctly and consistently.
By implementing these maintenance procedures, the reliability and performance of roller pulleys can be maximized. Regular cleaning, inspection, lubrication, and timely replacement of worn components contribute to the smooth operation of conveyor systems, preventing costly breakdowns and minimizing downtime.
How does the design of rollers on a roller pulley impact its performance?
The design of rollers on a roller pulley plays a crucial role in determining its performance and effectiveness in conveyor systems. Various design factors can impact the performance of rollers. Here are some key aspects to consider:
- Roller Material: The choice of roller material affects factors such as durability, friction, and resistance to wear. Common materials used for rollers include steel, stainless steel, plastic, and rubber. Each material has its own advantages and suitability for specific applications.
- Roller Diameter: The diameter of the roller affects the contact area with the conveyor belt. Larger diameter rollers distribute the load over a larger surface area, reducing the pressure on the belt and minimizing the risk of belt damage. Smaller diameter rollers, on the other hand, may be suitable for applications with limited space or for conveying smaller materials.
- Roller Surface: The surface of the roller should be designed to reduce friction and promote smooth material movement. It should be smooth, free from sharp edges or protrusions that could damage the conveyor belt. Additionally, certain surface patterns or coatings can enhance grip and prevent material slippage.
- Roller Bearings: The type and quality of roller bearings are critical for smooth rotation and longevity of the roller pulley. High-quality bearings reduce friction, improve efficiency, and minimize maintenance requirements. Sealed or lubricated bearings can also enhance performance by protecting against contamination and reducing wear.
- Roller Configuration: Roller pulleys can feature various roller configurations, such as straight rollers, tapered rollers, or impact rollers. The choice of configuration depends on the specific application requirements, such as redirecting materials, reducing impact forces, or maintaining proper belt tracking.
- Roller Spacing: The spacing between rollers affects the overall support and stability of the conveyor belt. Optimal roller spacing ensures even weight distribution and prevents excessive sagging or stretching of the belt. It also helps to minimize the risk of material spillage or entrapment between rollers.
The design of rollers on a roller pulley is a critical factor in achieving optimal conveyor performance. By considering aspects such as roller material, diameter, surface, bearings, configuration, and spacing, the design can be tailored to meet specific application requirements, ensure smooth material movement, and enhance the overall efficiency and reliability of the conveyor system.
editor by CX
2024-04-16