Product Description
OEM Sheet Steel Metal Stamping Pulley of Conveyor Roller
Product Description
Specifications:
1. Item: belt wheels
2. material: steel
3. surface treatment: galvanized
4. tolerance: +/- 0.1mm
5. process: Punching/pressing through stamping tooling
6. industrial: Metal stamping parts/punching parts/pressing parts
7. certificate: ISO 9001: 2008, SGS, Rohs.
1. We are ODM&OEM, design according to your drawing.
2. Rich experience and good technology support( have engineers with more than 20 years experience).
3. Manufacturer and Trade Company.
4. Low MOQ is accepted.
5. 100% inspection before delivery.
6. Competitive price with high quality.
7. Convenient transportation (HangZhou, HangZhou, ZheJiang …).
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Quotation |
According to your drawing(size, material, thickness, processing content, and required technology, etc) |
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Material |
Carbon steel, SPCC, SGCC, Stainless steel, Aluminum, Brass, Copper, etc. |
|
Processing |
Laser Cutting, Precision Stamping, Bending, CNC Punching, Threading, Riveting, Drilling, Welding etc |
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Surface Treatment |
Brushing, Polishing, Anodizing, Powder Coating, Plating, Silkscreen printing, Sandblast, etc |
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Tolerance |
+/-0.2mm, 100% QC quality inspection before delivery, can provide quality inspection form |
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Logo |
Silk print, Laser marking. |
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Size |
Accept custom size. |
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Color |
White, black,silver, red, grey, Pantone and RAL, etc |
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Drawing format |
DWG, DXF, STEP, IGS, 3DS, STL, SKP, AI,PDF, JPG, Draft. |
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Sample lead time |
No surface treatment, 1-3 workdays. Require surface treatment, 3-5 workdays. |
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Pricing Term |
EXW, FOB, CIF, etc |
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Payment term |
Sample: 100% payment before production Mass production: (50% in advance as deposit, balance before delivery) |
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Certificate |
ISO9001:2015/SGS/TUV/RoHS |
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Packing |
By carton or as your request |
(1) This sheet metal products is our customed made stamping parts, it’s processed by punching
machine through stamping tooling, the subsequent process of the staming product make of sheet metal
is finished by tapping, debur, chamfer, riveting, anodised, packing, the OEM metal stamping products,
sheet metal bracket can be used as medical instruments, medical apparatus hardware mounting brackets.
(2) We are a professional metal manufacturing factory for sheet metal parts, stamping parts is our
featured product, we are specilizing in designing and manufacturing all kinds of high quality stamping
product made of sheet metal, we have a lot of advanced equipments and a nice team who can use
solidworks, CAD etc, professionally to produce sheet metal precision stamping products.
(3) Any OEM/ODM are available! We have 13 years professional experience of metal especially for sheet
metal products, metal stamping parts and CNC parts manufacturing, hardware accessories.
(4) Before mass production, we offer pre-production samples of the sheet metal fine stamping product and
all other sheet metal stamping parts for customer final confirmation.
In order to ensure the quality of the orders,our independent QC members to carry out strict inspection at each
stage:
(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections
All of our operations are strictly compliant with ISO 9001: 2015 guidelines We own automated casting lines, CNC
machining, CMM inspection, spectrometers and MT testing equipment, X-ray.
To benefit from our strong OEM/ODM capabilities and considerate services, contact us today. We will sincerely
create and share success with all clients.
Shipping
1. FedEx/DHL/UPS/TNT for samples, Door-to-Door;
2. By Air or by Sea for batch goods, for FCL; Airport/ Port receiving;
3. Customers specifying freight forwarders or negotiable shipping methods!
Delivery Time: 3-7 days for samples; 5-25 days for batch goods.
Payment Terms: 1.T/T, MoneyGram,PayPal; 30% deposits; 70% balance before delivery.
Remark: The products and pictures showed above are only to present the scope of our manufacturing types.
We’re happy to evaluate if we could custom the parts according to your drawings or samples after receiving
them.
You can look through our website to find your interest or email your any questions through
below approach! We will reply to you within 12 hours.
| After-sales Service: | as Specification |
|---|---|
| Warranty: | as Specification |
| Type: | Cold Stamping |
| Processing Type: | Deep Drawing |
| Material: | Alloy Steel |
| Mould: | Multistep Progressive Dies |
| Samples: |
US$ 4/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety considerations should be kept in mind when working with roller pulleys?
Working with roller pulleys involves certain safety considerations to prevent accidents and ensure the well-being of personnel. Here are some important safety guidelines to keep in mind:
- Proper Guarding: Roller pulleys should be adequately guarded to prevent accidental contact with moving parts. Install physical barriers, such as safety covers or guards, to prevent operators or maintenance personnel from coming into contact with the rotating rollers. Guards should be securely in place and designed to prevent unintended access while still allowing for necessary maintenance and inspection.
- Lockout/Tagout Procedures: Implement proper lockout/tagout procedures when performing maintenance, repairs, or adjustments on roller pulleys or the conveyor system. Lockout/tagout procedures ensure that power sources are isolated, machinery is de-energized, and appropriate warning tags are placed to prevent accidental startup or movement of the conveyor system during maintenance activities.
- Training and Education: Provide comprehensive training to operators and maintenance personnel regarding the safe operation and maintenance of roller pulleys. Ensure that they are familiar with the potential hazards associated with roller pulleys and are trained in safe work practices, including proper procedures for starting, stopping, and clearing material jams.
- Personal Protective Equipment (PPE): Mandate the use of suitable personal protective equipment, such as safety glasses, gloves, and appropriate footwear, when working with roller pulleys. PPE helps protect against potential hazards, such as flying debris, pinch points, or entanglement risks.
- Regular Inspection and Maintenance: Conduct regular inspections of roller pulleys and the conveyor system to identify any signs of wear, damage, or misalignment. Maintain a schedule for routine maintenance, lubrication, and adjustment of roller pulleys to ensure smooth operation and prevent unexpected failures.
- Safe Material Handling Practices: Promote safe material handling practices to prevent accidents related to loading, unloading, or interacting with the conveyor system. Ensure that personnel are trained in proper lifting techniques, understand weight limits, and follow safe procedures for loading and unloading materials onto the conveyor system.
- Clear Communication: Establish clear communication protocols to convey safety instructions, warnings, and emergency procedures related to the operation of roller pulleys. Display safety signs, labels, and instructions in prominent locations to remind personnel of safety precautions and emergency contact information.
It is crucial to prioritize safety when working with roller pulleys to prevent injuries and maintain a safe working environment. Adhering to these safety considerations and implementing appropriate measures will help minimize the risks associated with roller pulley operations.
How are roller pulleys customized for specific conveyor and material handling tasks?
Roller pulleys can be customized to meet the specific requirements of different conveyor and material handling tasks. Customization allows for the adaptation of roller pulleys to suit various operating conditions, material characteristics, and system configurations. Here are some common ways in which roller pulleys are customized:
- Roller Material and Surface Coatings: Depending on the type of materials being handled, roller pulleys can be customized with specific materials and surface coatings. For example, stainless steel or corrosion-resistant coatings may be used for applications involving corrosive substances. Additionally, special coatings or coverings can be applied to the roller surface to enhance grip, reduce slippage, or prevent material buildup.
- Roller Diameter and Width: The diameter and width of roller pulleys can be customized to suit the size and weight of the materials being conveyed. Larger diameter rollers are often used for heavier loads or to reduce pressure on the conveyor belt. Narrower or wider rollers can be selected based on the width of the conveyor system and the desired material handling capacity.
- Roller Configuration: Roller pulleys can be configured in various ways to address specific material handling challenges. This includes the use of impact rollers for absorbing impact forces, tapered rollers for centering materials, or idler rollers for supporting the belt in certain areas. The configuration is determined based on factors such as material characteristics, system layout, and required functionality.
- Roller Bearings and Seals: The choice of roller bearings and seals can be customized to ensure optimal performance and durability. Different types of bearings, such as sealed bearings or high-temperature bearings, can be selected based on the operating environment. Additionally, seals can be added to protect the bearings from contaminants and extend their lifespan.
- Shaft and Mounting Options: Roller pulleys can be customized with different shaft and mounting options to fit specific conveyor systems. This includes variations in shaft diameter, length, and end treatments. Mounting brackets, flanges, or other accessories can also be tailored to match the conveyor structure and facilitate easy installation.
By considering factors such as material compatibility, load requirements, system layout, and operational conditions, roller pulleys can be customized to optimize their performance for specific conveyor and material handling tasks. Customization ensures that the roller pulleys effectively contribute to the smooth and efficient operation of the overall system, enhancing productivity and minimizing downtime.
In which industries and applications are roller pulleys commonly used?
Roller pulleys are widely used in various industries and applications where there is a need for efficient material handling and movement. Here’s a detailed explanation:
Industries:
1. Manufacturing and Production: Roller pulleys are extensively used in manufacturing and production industries for conveyor systems that transport materials and products along assembly lines. They facilitate the smooth movement of items during processes such as sorting, packaging, and assembly.
2. Mining and Quarrying: Roller pulleys are commonly employed in mining and quarrying operations to transport bulk materials such as ores, coal, gravel, and sand. They are essential components in conveyor systems that facilitate the efficient extraction and transportation of mined materials.
3. Warehousing and Distribution: Roller pulleys play a crucial role in warehousing and distribution facilities, where they are used in conveyor systems to move goods, packages, and pallets. They enable efficient material flow, sorting, and loading/unloading operations in warehouses and distribution centers.
4. Agriculture and Food Processing: Roller pulleys are utilized in the agricultural sector for handling crops, grains, and feed. In food processing plants, they are essential for conveying and processing various food products such as fruits, vegetables, baked goods, and beverages.
5. Automotive and Aerospace: Roller pulleys find applications in the automotive and aerospace industries for assembly lines and material handling systems. They are used to transport components, parts, and finished products during manufacturing processes, ensuring smooth and efficient production operations.
6. Construction and Building Materials: Roller pulleys are employed in the construction industry for handling building materials such as concrete blocks, bricks, lumber, and pipes. They are utilized in conveyor systems for efficient material transport and placement at construction sites.
Applications:
1. Conveyor Systems: Roller pulleys are a fundamental component of conveyor systems used in various industries. They facilitate the movement of materials along belts or chains, enabling efficient material handling, sorting, and transportation.
2. Material Handling: Roller pulleys are used in applications involving manual or automated material handling, such as loading/unloading operations, pallet handling, and material transfer between different processing stages.
3. Sorting and Distribution: Roller pulleys are employed in sorting systems that separate items based on criteria such as size, weight, or destination. They enable precise and controlled movement of items along sorting lines.
4. Accumulation and Storage: Roller pulleys with built-in braking mechanisms are utilized in applications that require accumulation and storage of materials or products. They allow for controlled stopping and accumulation of items before further processing or distribution.
5. Power Transmission: In some applications, roller pulleys are used as part of power transmission systems, where they transfer rotational motion and power between different components or machinery.
6. Automated Guided Vehicles (AGVs): Roller pulleys are integrated into AGVs, which are autonomous vehicles used for material transport in industries such as warehousing, manufacturing, and logistics. The rollers enable smooth movement of the AGVs and efficient transfer of materials.
In summary, roller pulleys are commonly used in industries such as manufacturing, mining, warehousing, agriculture, automotive, aerospace, and construction. They find applications in conveyor systems, material handling, sorting and distribution, accumulation and storage, power transmission, and automated guided vehicles. Roller pulleys play a vital role in facilitating efficient material movement, improving productivity, and streamlining operations in a wide range of industries and applications.
editor by CX
2023-10-04
